RAL - Introduction Presentation - Version 1 - VAC

Rotex Automation Limited
Product Introduction
www.rotexautomation.com
Brief Profile – Rotex Group
Started as a Textile machinery
manufacturing company.
Name ROTEX was inspired from here.
Founded by Mr. Jitendra Shah in
1967.
Privately held by the promoter family
3 world class manufacturing facilities

Technology Origin
 Swiss Company called Eugen Seitz for
Solenoid Valves.
 Netherlands based Company called
Machinefabriek Sempress for Pneumatics Leadership position for all product
lines in India
Total Floor Space: 20K Sq meter
No. of Employee: 300+
40%+ Revenue from Exports
Our Brands
Rotex Automation Ltd - Business Units
Fluid Control Automobile Defence & Railways

System Product for Nuclear
• Angle Seated • Braking Product for Product for
Valves System • DM Monitoring • Braking
• Latching Valve • Compressed • Fin Control Systems
• Pulsing Valve Air System • Fuel Handling • Fire Fighting
• Redundant • Emission • Fuel • Pantograph
Control Valve Treatment Management • Wiper systems
Panel • Engines & Fuel • Secondary
• Solenoid Valve Systems Shut down
• Trip Valve • Thermal
Management
• Transmission
Fluid Control Systems
2 Port Solenoid Valves
Low Power Solenoid

Valves
Intrinsically Safe
Solenoid Valves
Pulse Jet Valves
Angle Seated Valves
More than 300 standard

valve types with over
60,000 variations & 500 +
special products
Solenoid Features – 1/2
Interchangeability of Rotex Solenoid
Solenoid Features – 1/2
Design Features of ROTEX Solenoid
Wider Voltage Variation from – 30% to + 20% Epoxy coated Metallic Enclosure
Lower Inrush Current for all AC Solenoids Ingress Protection upto IP 68
Surge Suppressor in all Exd Solenoid Termination upto 2.5 Sqmm Cable
Solenoid Valve Features
Design Features of ROTEX Plunger Technology
Machining Facilities
All critical machining in-house and
others are outsource
Rotex has rigorously implemented 5S

and Kaizen as way of culture.
CMM, VMS, Surface Roughness Tester,

& other advance instruments in house
In house capability of designing and

building mass production fixtures and
Integration of Robots for production
Manufacturing Flexibility achieved by

CELL
concept Manufacturing
Manufacturing & Testing - Solenoid
New generation CNC controlled
winding machine with closed loop
feedback on Tension & number of turns
during winding.
Capacity: 500 pcs/hr
Advance welding machine with close

loop Feedback. Capacity: 500 pcs/hr
Crimping with 6 POKAYOKEs
Solenoid molding Facility
Special vacuum epoxy potting machine
100 % traceable Solenoid testing
Validation & Type Testing – 1/3
Response Time Check
Thermal cycling with live working from -60

degree C to 150 degree C
Flow test setup for measurement of Cv
PLC controlled Life cycle monitoring

system with demand feedback monitoring
Helium sniffer (MSLD) for external &

internal seat leakage test
Low & High Temperature - Thermal

Cycle
Humidity Cycle
Thermal Shock Resistance &

Endurance
Hydro Test (Burst Test)
Powered Vibration
Mechanical Shock
Dust test
Endurance Test & Monitoring
Audible Noise Measurement
Salt Spray Testing
Temperature Rise of the Solenoid
Assembly & Testing
Controlled environment rooms (with
Air conditioning) for final product
assembly and Clean room environment
for cleanliness critical parts
Visual aids on each station in both

English and local languages.
Automated testing system for High

volume products
The system records all testing

parameters using a PLC & data is
logged Corresponding to each serial
number printed
3 lines with 2 station each have total of

76 POKAYOKEs
Quality
Integrated Management systems
QMS : ISO 9001: 2015

AS 9100 C
IATF 16949
EMS : ISO 14001 : 2015
Safety : OHSAS 18001 : 2007
Highly qualified teams driving process

internally and externally with suppliers
Certification
and more…………
Products for
Valve Automation Centre
3/2 Solenoid Valves
• Normally closed, Normally
open & Universal
Solenoid valves.
• Pressure from vacuum to
110 bar(g)
• MOC Hard Anodized
Aluminum, Brass & SS
• Orifice from 0.8mm to
10mm
• Can be customized.
Proven range over 30 years in the market.
3 Port Direct Acting – NAMUR Solenoid Valves
• Exhaust purged into spring

chamber
• NRV dust cap provided on
exhaust port for avoiding
• Environmental dust entering
into the valve
• Life >20 million cycle
• Ideally suited for dusty
30318
environment
For Single acting actuator / On - Off Valve
• Speed upto 900 cycles/ min Pressure Range – 0 – 10 Bar
• Bubble tight shut OFF Orifice – 5 mm
Connection – ¼’’ BSP / NPT
MoC – Anodised Aluminium & SS 316
3 Port Direct Acting – Universal Solenoid Valves
• Bubble tight shut off

• Mounts in any position
• Suitable for vacuum up to 10^-6
torr
• Vibration resistance upto 9g
• Speed up to 900 cycles/ min
• Life >10 million cycles 30334
For Single acting actuator / On Off Valve
• Manual override (Optional) Pressure Range – 0 – 10 Bar
Orifice – 5 / 7 mm
Connection – ¼’’ – ½’’ BSP / NPT
MoC – Brass & SS 316
3 Port Direct Acting – Universal Solenoid Valves

torr
• Manual override (Optional) For Single acting actuator / Control Valve
Pressure Range – 0 – 10 Bar
MoC – Anodised Aluminium, Brass & SS 316
3 Port Direct Acting – Normally Closed IS Solenoid
Valves
torr
• Speed up to 1,000 cycles/ min
• Manual override (Optional) For Single acting actuator / Control Valve
Orifice – 0.7 / 1.8 / 2.5 / 3.5 / 4 mm
Connection – 1/8’’ – ½’’ BSP / NPT
3/2 Tamper Proof– Universal Solenoid Valves

torr
• Suitable for high speed cycling
• Life >10 million cycles M3015
For Single acting actuator / Control Valve
Orifice – 5 mm
Connection – ¼’’ NPT
MoC – Brass & SS 316
• 5/2 Single Solenoid, Double

solenoid & 5/3 versions
• MOC in Hard anodized
Aluminum, Brass, & SS316
• Pressure Range 2 - 70 bar
• Port size from 1/4” to 2” &
Orifice from 7 mm to 50 mm
5 Port Internal Pilot, Inline Single Solenoid Valves

• Speed up to 1,200 cycles/ min
• Life >10 million cycles
51440
For Double acting Actuator / Cylinders
Orifice – 6 / 12 / 25 / 40 mm
Connection – ¼’’ to 1 ½’’ BSP / NPT
5 Port Internal Pilot, Double Solenoid Valves

57440
Orifice – 6 / 12 / 25 / 40 mm
5/2 – 3/2 Convertible Inline, NAMUR Solenoid
Valves
• Ideally suited where speed
control by blocking exhaust is
desired
• Power fail to reset (Monostable)
• Non return plug provided on the
exhaust port
• In 3/2 mode exhaust purged to 51450 (Mono Stable) / 57450 (Bi Stable)
spring chamber For Double acting Actuator / Cylinders
MoC – Anodised Aluminium, & SS 316
3/2 Air Relay
• Positive Sealing snap operation

with poppet design
• Can be mounted in any position
• Vibration resistance up to 9g
• Can be used as NC / NO /
Diverting / Mixing
33101
• Speed up to 600 cycles/ min For Quick operation of Actuator / Cylinder
• Life >10 million cycles Pressure Range – 0 – 20 Bar
Orifice – 7 / 10 / 16 / 20 / 25 mm
Connection – ¼’’ to 1’’ BSP / NPT
5/2 Air Relay
• Positive Sealing snap operation

with poppet design
• Vibration resistance up to 9g
• Larger exhaust for quick
operation of the cylinder/
actuator
53440 (Mono stable) / 58440 (Bi Stable)
• Air failure to Retain Pressure Range – 0 – 16 Bar
Orifice – 6 / 12 / 25 / 40 mm
Redundant Solenoid Valves – 2oo2
• 3/2, Direct acting Version used
for ESD valve operation using 2
out of 2 (High availability) type
voting system
• Double Redundancy.
• Operating pressure 0-10 bar (g)
• SIL3 under Redundant
configuration
30127 (Direct Acting)
For Single acting Actuator / Cylinders
• 3/2, Pilot operated Version used
for ESD valve operation using 2
out of 2 (High availability) type
voting system
• Double Redundancy.
• Operating pressure 2-10 bar (g)
31124 (Pilot operated)

For Single acting Actuator / Cylinders
Pressure Range 2 – 10 Bar
Orifice – 6 / 10 / 16 mm
Connection – ¼’’ to ½” BSP / NPT
• 3/2 Version used for ESD valve
operation using 2 out of 3 (High
availability and Safety ) type
voting system
• Triple Redundancy.
• With physical confirmation of
SOV’s plunger movement to
control room.
• With Individual isolation valve
for on-line Maintenance – RV323
Lockable type. For single acting Actuator / Cylinders
• Pneumatic visual indication – for Pressure Range 2 – 10 Bar
local feedback.
Connection – ¼’’ to ½” BSP / NPT
• SIL3 under Redundant MoC – Anodised Aluminium & SS 316
configuration
Engineering Houses & Key End Users
and more…………
ROTEX Values
Trust
Success Continuity
Innovation
Relationship
Service
Questions ?
CONTACT POINT – MENA REGION
Mr. Rama Krishna – Business Development - MENA

E Mail : ramakrishna@rotexautomation.com
Phone : +91 7227972906
Thank You
Back Up Slides
2 Port Latch Coil Solenoid Valves
• The valve is latched by the
permanent (Alnico) Magnet
on energizing the coil.
• On loss of Power, the valve
will not de-energize till
Manually switched off.
• Thus an extremely safe
solution for Fire Protection
& Suppression systems.
• Applicable for both Water
Sprinkler based & Inert Gas
based systems.
3 Port Latch Coil Solenoid Valves
• The valve is latched by the
permanent (Alnico) Magnet
on energizing the coil.
• On loss of Power, the valve
will not de-energize till
Manually switched off.
• Thus an extremely safe
solution for Fire Protection &
Suppression systems.
• Applicable for both Water
Sprinkler based & Inert Gas
based systems.
3/2 NAMUR Valves for Dribble Control of Spring
• Normally closed, fail safe function Return Actuators
• Clean construction with all
internal passages in the valve
body
• Pressure range 0-10 bar(g)
• MOC Hard Anodized Aluminum,
Brass & SS
• Orifice 5mm
• Power consumption from
1.8Watt, 3.5Watt & 8Watt
Proven range over 20years in the market.
Pulse Jet Solenoid Valves
• MOC Die cast Aluminum Epoxy
Powder coated & optionally SS316
• Sizes from ¾” upto 3” in screwed ends,
Pipe mounted (Dresser coupling) &
Tank mounted versions
• Viton Diaphragm as an option for high
temperature requirements
• Various options of coils available to suit
the environment & the area
classifications including DIN Plug, IP67
Junction box, Exd & Exia versions
Tank Mounted Submerged Pulse Jet
Solenoid Valves
• MOC Die cast Aluminum
Epoxy coated
• Better flow due to direct
entry into blow pipe
• Sizes from 52mm upto
80mm
• Viton Diaphragm as an
option for high temperature
requirements
Pulse Jet Solenoid Valve Technology 1/3
• Hytrel, an Engineering Plastic
enhances the life up to 10 times
as compare to regular Rubber
diaphragms.
• High rigidity of Hytrel permits
constructing a Springless valve
with super fast opening & closing
response charecteristic which
results into better cleaning while
ensuring lowers Air Consumption.
Long Diaphragm Life & Superlative Performance
• A unique middle path opening of the
outlet port provides better flow
characteristics and thus a better
cleaning performance.
• The valve is protected from any
external contaminations with two
sintered exhaust rings around its
exhausts assuring a Longer, choke
free performance. They also reduce
the operating noise of the valve.
Choke & Noise Free Performance
• Superior leak protection against Dust
• The curvature design of the orifice
provides a superior leak protection
against Dust and other
contaminations which may come
between the diaphragm and orifice.
• Ease of Installation
• A unique External Hex design at the
inlet port makes installation
ergonomically easier and faster.
A Better Technology for a Greener World
Pulse Jet Valves Features
Rotex PJV Performance Characteristics
Rotex A B
Tank Pr. 6 bar 6 bar 6 bar
Pulse 60ms 60ms 60ms
Peak Pr. 5.2 bar 4.9 bar 4.6 bar
Time to
48ms 53ms 58ms
peak
Resp.
34ms 36ms 38ms
time
Close 60ms 120ms 90ms
Press.
1.6 2.1 1.8
Drop
Perf % 86.7 81.7 76.7
Angle Seat Valves
• MOC CF8 (SS304) as standard &
CF3M (SS316L) as an option.
• Sizes from ¾” to 2” in screwed
ends, Flanged ends or Quick
connect ends.
• Threaded ports for clean room
applications & NAMUR pad for all
other applications.
• 360 degree rotatable operator.
• Visual indicators as a standard for
open close indication.
Angle Seat Valve Technology 1/2
• Burnished shaft (SS316) ensures
longer life and smoother operation of
Chevron packing
• Grafoil body seal to achieve leak
tightness at high temperature (up to
200°C)
• Metallic piston (aluminum pressure die
casting)
• Specially designed Piston seal in NBR,
EPDM or VITON
Valves designed for long life & better flow.
Angle Seat Valve Technology 2/2
• Dual layer of gland (CHEVRON) packing
to achieve better leak tightness and longer
life.
• PTFE floating seat to achieve maximum
leak tightness
• Unique designed flow passage with
minimum deflection to achieve maximum
flow.
• Various combinations of Operators
available to suit the operating pressure &
flow condition requirements.
Valves Designed for Better Leak Tightness.

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Rotex Automation Limited

3 world class manufacturing facilities

Fluid Control Automobile Defence & Railways

3 Port Solenoid Valves

5 Port Solenoid Valves

Low Power Solenoid

Pulse Jet Valves

Angle Seated Valves

More than 300 standard

Lower Inrush Current for all AC Solenoids Ingress Protection upto IP 68

Rotex has rigorously implemented 5S

CMM, VMS, Surface Roughness Tester,

In house capability of designing and

Manufacturing Flexibility achieved by

Advance welding machine with close

Crimping with 6 POKAYOKEs

Solenoid molding Facility

Special vacuum epoxy potting machine

100 % traceable Solenoid testing

Thermal cycling with live working from -60

Flow test setup for measurement of Cv

PLC controlled Life cycle monitoring

Helium sniffer (MSLD) for external &

Low & High Temperature - Thermal

Thermal Shock Resistance &

Hydro Test (Burst Test)

Endurance Test & Monitoring

Audible Noise Measurement

Salt Spray Testing

Temperature Rise of the Solenoid

Visual aids on each station in both

Automated testing system for High

The system records all testing

3 lines with 2 station each have total of

Integrated Management systems

QMS : ISO 9001: 2015

Highly qualified teams driving process

Proven range over 30 years in the market.

• Exhaust purged into spring

• Bubble tight shut off

• Bubble tight shut off

• Bubble tight shut off

• 5/2 Single Solenoid, Double

Proven range over 30 years in the market.

• Bubble tight shut off

• Bubble tight shut off

• Positive Sealing snap operation

• Positive Sealing snap operation

31124 (Pilot operated)

Mr. Rama Krishna – Business Development - MENA

Proven range over 20years in the market.

Proven range over 15 years in the market.

Proven range over 15 years in the market.

Long Diaphragm Life & Superlative Performance

Choke & Noise Free Performance

A Better Technology for a Greener World

Tank Pr. 6 bar 6 bar 6 bar

Pulse 60ms 60ms 60ms

Peak Pr. 5.2 bar 4.9 bar 4.6 bar

Close 60ms 120ms 90ms

Perf % 86.7 81.7 76.7

Proven range over 10 years in the market.

Valves designed for long life & better flow.