Objective

 Optimisation of Maintenance cost per ton of cement.

 Optimisation of Manpower cost per ton of cement.
 To Minimise Down time by practicing good
maintenance practices.

 Empower safety & technical know how in the work

force by providing training & knowledge sharing.

 To create good working environment by maintaining
Work Done in Feb,13
 Return dust Collection hopper to be provided properly
in all three belt head drums.
 RAL fitment with Extra discharge line in Fly ash bag
filter.
 Truck loader main Gear Box Overhauling.
 Truck loader feed travel Gear Box Overhauling.
 Internal Hard Facing of the liner & stator vane of SKS.
 Belt Conveyor Bearing inspections.
 Shed covering for Hanuman Temple
Targets For March, 13
 Blaster to be placed in discharge chute of Dump
hopper.
 RP recirculation elevator discharge chute
modification(for prevention of chute leakage).
 Permanent Magnet Installation At RP Discharge Belt.
 Fabrication V sep Material Inlet Flap.
 Air Blaster installation at Gypsum & Pond Ash Feeding
hopper.
 Roller Press Fixed roller side gear box replacement.
 RP Roller Profile preparation.
 Sleeving Bearing inspection of all loading conveyor.
 Zib plate to be Fabricated for radial & tangential Belts.
 Vibration Monitoring of plant equipment.
 Bore well no. 5 to be started.
 External Water Pipe line installation.
 Weigh feeder Belt Repair.
 Mill Liner & Diaphragm Inspection & checking.
 Air Blaster installation at Gypsum & Pond Ash Feeding
hopper.
 Maintenance cost Month Wise
14
12.858 13.018

12.038
12 11.545 11.5

10.157
10

8.609

8
6.947
Optimization of running cost by
maintenance planning
6 5.422
5.101

0
Apr/12 May/12 Jun/12 Jul/12 Aug/12 Sep/12 Oct/12 Nov/12 Dec/12 Jan/13
 Running Lubrication Cost

600000
547214

500000

432282

400000 381075 378670

300000
Optimization of running cost by
optimum use of lubrication

200000
163921
146550 142385
124487

100000

25226
7901
0
Apr/12 May/12 Jun/12 Jul/12 Aug/12 Sep/12 Oct/12 Nov/12 Dec/12 Jan/13
 Running Man Power Cost
900000

804323
800000 771878 761606

714070 715298 719545

700000

615741
594931
600000 580073 586801

500000

Optimization of running
400000 cost by man power planning

300000

200000

100000

0
Apr/12 May/12 Jun/12 Jul/12 Aug/12 Sep/12 Oct/12 Nov/12 Dec/12 Jan/13
 Down Time of Equipment On Mechanical
Account In Hours
60

50 49

40

30
Down time of equipment

20

10.93 11.34
10 8.35
6.25 7.18
5 4.09 4.36
0.99
0
Apr/12 May/12 Jun/12 Jul/12 Aug/12 Sep/12 Oct/12 Nov/12 Dec/12 Jan/13
 Providing Training related to technical, health and
environment
6

5
5

3
3 Providing trainning related to
technical, health,and
enviroment
2
2

1 1 1 1 1 1 1
1