CEE Meeting 2011

Markdorf

REFERENCES:
FlexControl / TwinControl
ESTA
Automatic systems
INDUSTRIAL SOLUSTIONS
Wojciech Wilczek: w.wilczek@wagner-polska.com.pl
FLEXCONTROL INSTALLATIONS BY SECTOR ı Industrial Solutions 2

CUSTOMER SECTOR PRODUCTION FC Q-TY CUSTOMER SECTOR PRODUCTION FC Q-TY

Agricultural
Pronar Metal 7 Meblokar Wood Furniture 1
equipment, trailers
CNH Metal Seed combine 10 Szynaka Wood Furniture 1
Famarol Metal Agricultural equipment 1 Karcz Wood Furniture 1
Stolbud
ISS Metal Safe / cash boxes 1 Wood Windows 1
Sokółka
Schneider Metal Track trailers elements 1 Drewpol Wood Furniture 1
Unia Metal Agricultural equipment 1 Fakro Wood Roof windows 1
Zasław Metal Truck trailer 4 Dewro Wood Internal doors 1
wheelblast, airblast
Wheeabrator Metal 2
equipment
Furniture accesories and
Agricultural
Pol-Straumman Metal 2 Akces Plastic subcontractor for white 1
equipment, trailers
goods
Wood Mizer Metal Wood sawmills 2 Gamet Metal/plastic Furniture acessories 1
Plastic subcontractor for
Wielton Metal Track trailers elements 4 Markus Plastic 1
white goods
Road meintanance
Schmidt Metal 2
equipment
BMF Metal Internal transport lines 2
EL-POL Metal Elictric cabinets 1
Inwest-Rem Metal Agricultural equipment 1
Jost Metal Track parts 1
Agralex Metal Agricultural equipment 1
ATW Metal Trialer axis 1
XCMG / Earth moving
Metal 1
Hortpack machines
Akpil Metal Forinternal
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Total q-ty 61
REFERNCES ı Industrial Solutions 3

METAL PARTS:

 Pronar – agricultural equipment / trailers

 Wheelabrator (Shlick) - shot peening automatic machines
 CNH – seed combines / headers
 BMF - internal transport machines (mainly for automotive)
 PESA – trains / locomotives / passenger cars
 AKPIL - agricultural equipment

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 References metal ı Industrial Solutions 4

Customer: PRONAR NAREW

Products: Agricultural equipment, trailers, snowplough
System: 2K system based on FC+ and TC, paint supply system
Application: Manual AirCoat ESTA with F-nozzles
Paint: PPG – top-coat: PU, base-coat: EP

Supplied equipment:
- 7 x 2K FlexControl+ (4A, 1B) for PU top-coat
- 2 x TwinControl 35-150 for EP base-coat
- 18 x piston pumps (35-70, 35-150)
- 14 x agitator with pneumatic lifter for 200L barrel
- 12 x electrostatic gun GM 2000 EACF
Thanks to electrostatic effect customer have saved 40% of paint

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 PRONAR - Line 1 (Year 2006) ı Industrial Solutions 5

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 PRONAR - Line 2 (Year 2008) ı Industrial Solutions 6

Inne większe realizacje

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 PRONAR - Line 3 (Year 2010) ı Industrial Solutions 7

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 References metal ı Industrial Solutions 8

Customer: WHEELABRATOR
Products: Shot peening automatic machines
System: 2K FC with LP supply pumps
Application: Manual AirSpary application of water base PU
Paint: Mankiewiczof water base PU, structure effect

Supplied equipment:
- 2 x 2K FlexControl (2A, 1B, 2S)
- 6 x 3-130S piston pump for A and B
- 4 x ZIP 52 SST for flushing (water and glicol)
-1 x SST pressure tank from Walther for B (nitrogen)
- 4 x manual gun SP5

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 Wheelabrator – booth 1 ı Industrial Solutions 9

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 References metal ı Industrial Solutions 10

Customer: CNH
Products: Combine harvesters, balers
System: 2K FC with LP supply pumps and paint koitchen
Application: Manual ESTA AirSpary application
Paint: Mankiewiczof solvent base PU (Monolayer)

Supplied equipment:
- 10 x 2K FlexControl (4A, 1B, 1S)
- 15 x 3-130S piston pump for A and B
- 8 x Puma 3-600 for A and B
- 4 x UNICA 4,5:1 for A and B
-1 x 45L SST pressure tank from Walther for B (nitrogen)
-1 x 120L SST pressure tank from Walther for B (nitrogen)
-1 x 250L SST pressure tank from Walther for B (nitrogen)
- 10 x manual ESTA gun GM 2800 EAF

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 CNH – Line 1 (headers) – 1.000L every day ı Industrial Solutions 11

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 CNH – Line 1 (headers) ı Industrial Solutions 12

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CNH – line 3 (smal parts) ı Industrial Solutions 13

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CNH – line 4 (finish) ı Industrial Solutions 14

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 References metal ı Industrial Solutions 15

Customer: BMF
Products: Internal transport machines (mainly for automotive)
System: 2K FC+ Ex, FC
Application: Manual AirCoat
Paint: solvent base PU: Mankiewicz - Alexit

Supplied equipment:
- 1 x 2K FlexControl + Ex (2A, 1B, 1S)
- 1 x FC (3A, 1B, 1S)
- 2 x Puma 28-40 for A (pneumatic lifters with covers)
- 1 x Puma 28-40 with hermetic SST container
for B with silicagel filter
- 1 x Kremlin A34 Flowmax for flushing
- 1 x GM 4600 AC

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BMF ı Industrial Solutions 16

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 References metal ı Industrial Solutions 17

Customer: PESA
Products: trains / locomotives / passenger cars
System: 2K TwinControl
Application: Manual ESTA AirCoat
Paint: solvent base EP:

Supplied equipment:
- 4 x 2K TwinControl 35-70/70
- 8 x GM 2000 EACF
- 8 x VM 2000
- 4 x external mixing device for FC
- 2 x PaintBox with ventilation

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PESA ı Industrial Solutions 18

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PESA ı Industrial Solutions 19

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 References metal ı Industrial Solutions 20

Customer: AKPIL
Products: agricultural equipment
System: 3K FlexControl-7
Application: Manual ESTA AirCoat
Paint: solvent base PU / Alkyd: Rembrandtin

Supplied equipment:
- 4 x 3K FlexControl-7
- 8 x GM 2000 EACF
- 8 x VM 2000
- 4 x external control for FC-7
- 8 x GunFlushBox
- 2 x 50L container for hardener with silica-gel filter
- 2 x pneumatic agitator for 200L barell with cover and elevator
- 10 x Leopard 35-70
- 5 x Puma 28-40

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AKPIL ı Industrial Solutions 21

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AKPIL ı Industrial Solutions 22

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REFERNCES ı Industrial Solutions 23

WOODEN PARTS:

 SZYNAKA
 DREWPOL
 FAKRO
 PAGED JASIENICA
 DREWMIX
 TEKWOJ

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 References FC ı Industrial Solutions 24

Customer: Szynaka Meble

Products: Furniture
System: FC+ for lacquer and ZIP pumps for stain
Application: Automatic AirCoat and HVLP
Paint: Sayerlack / AkzoNobel

Supplied equipment:
- 1 x 2K FlexControl+ (3A, 2B)
- 3 x Leopard 35-70 for B and flushing
- 2 x Leopard 35-150 for A
- 2 x Automatic AirCoat gun GA 3000 AC IC
- 3 x low preesure pump ZIP 80 PP with pnaumatic color change for stain
- 2 x HVLP automatic gun WA 520 ND Walther for stain

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SZYNAKA ı Industrial Solutions 25

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SZYNAKA ı Industrial Solutions 26

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 References FC ı Industrial Solutions 27

Customer: DREWPOL
Products: Furniture wooden fronts
System: 3K FC+ with HP supply pumps
Application: Automatic AirCoat on Cefla Easy 2000
Paint: solvent base Sopur, Sayerlack, Akzo

Supplied equipment:
- 1 x 2K FlexControl +(3A, 2B, 1S)
- 1 x Puma 15-150 piston pump for A
- 2 x Puma 15-70 for B
- 1 x 22-18S for solvent
- 8 x GA 3000 ACIC

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DREWPOL – 400.000L of PU lacker since 2008 ı Industrial Solutions 28

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 References ı Industrial Solutions 29

Customer: FAKRO
Products: Roof windows
System: 2K TwinControl for base coat and topcoat
Application: Manual AirCoat with GM 3000 AC
Paint: solvent base PU basecoat and topcoat: Akzo

Supplied equipment:
- 2 x 2K TwinControl 35-70/70
- 1 x ThermoSytem with double circuit
- 1 x 30L container for hardener with silica-gel filter

- 2 x Leopard 35- 150 AC

- 5 x GA 4000 AC
- 5 x Leopard 35-70 AC

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FAKRO ı Industrial Solutions 30

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 References ı Industrial Solutions 31

Customer: PAGED JASIENICA

Products: Furniture
System: Solvent based electrostatic
Application: Automatic GA 2000 EACR
Paint: Solvent base PU

Supplied equipment:
- 2 x GA 2000 EACR
- 2 x Puma 15-70
- 2 x EPG 3000 control unit

- 3 x Leopard 15-70
- 3 x GM 4000 AC

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PAGED JASIENICA ı Industrial Solutions 32

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 References ı Industrial Solutions 33

Customer: TEKWOJ
Products: Furniture
System: Water based electrostatic for 2 colors with flushing
Application: Automatic GA 3000 ACR
Paint: Water based

Supplied equipment:
- 1 x GA 3000 ACR
- 1 x Iolated cabinet
- 1 X VM 2900 W CONTROLLER
- 2 x Puma 28-40 for paint
- 1 x EvoMotion 20-30 for flushing

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TEKWOJ ı Industrial Solutions 34

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TEKWOJ ı Industrial Solutions 35

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REFERNCES ı Industrial Solutions 36

PLASTIC PARTS:

 GAMET
 KNAUF PLASTICS

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 References FC ı Industrial Solutions 37

Customer: GAMET
Products: Furniture accesories (plastic, metal)
System: 2K FC+ with paint kitchen
Application: Manual HVLP
Paint: solvent base 2K: PeterLack, Lorken, AkzoNobel …….

Supplied equipment:
- 1 x 2K FlexControl +(3A, 3B, 1S)
- 3 x ZIP 52 ALU with recirculation for A
- 3 x LDG 20 SST for B with silicagel filter
- 1 x ZIP 52 ALU for solvent
- 2 x Trend MD gun from Walther

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GAMET ı Industrial Solutions 38

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GAMET ı Industrial Solutions 39

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 References FC ı Industrial Solutions 40

Customer: KNAUF PLASTICS

Products: Subcontractor for plastic parts (injection molding, coating)
System: 2K TwinControl 18-40
Application: Manual HVLP
Paint: water base 2K: Schramm, PeterLack, Lorken, AkzoNobel …….

Supplied equipment:
- 1 x 2K TwinContol 18-40 with pressure reducer to LowPressure
- 1 x hardener container 30L with silica gel filter
- 1 x 30L drum cover with pneumatic agitator
- 1 x pneumatic control cabinet

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KNAUF PLASTICS ı Industrial Solutions 41

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REFERNCES ı Industrial Solutions 42

AUTOMATIC SYSTEMS:

 AKCES – PLASTIC PARTS

 NOWY STYL – WOODEN CHAIRS
 STEGU – SILICAT FORMS
 LENART – METAL PARTS FOR IKEA

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 References ı Industrial Solutions 43

Customer: AKCES BIS

Products: subcontractor - plasticS for white goods
System: automatic application of 2K solvent base PU

Supplied equipment:
- 1 x 2K FlexControl+ (7A, 7B, 1 rozp.)
- 2 x receprocator EBA-6 Ex
- 15 x low preesure pump ZIP 80 PP
- 15 x pressurized container MDG Walther with agitator
- 16 x HVLP automatic gun WA 520 ND Walther
- 1 x Control cabinet
- 1 x pnumatic cabinet

- 1 x Robot Staubli RX 160 XL

- 1 x double SupraCoat gun GA 3000 SC
- 2 x SupraCoat Controller
- 2 x low preesure pump ZIP 80 PP

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AKCES BIS ı Industrial Solutions 44

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AKCES BIS ı Industrial Solutions 45

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AKCES BIS ı Industrial Solutions 46

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AKCES BIS ı Industrial Solutions 47

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 NOWY STYL ı Industrial Solutions 48

Customer: Nowy Styl

Products: Wooden and metal chairs
System: Automatic application with EvoBell 3500 of water base paint

Supplied equipment:
- 1 x Evobell 3500 with pneumatic bearing, 2 paints, 1 flush, 1 dump valve
- 1 x control system:
- 1 x HVM module for electrostatic with hexternal cascade, Siemens control module for EB (speed
control with optic fiber sensor, bell flush/filling/color change procedure, emergency stop for bell,
ESTA control, coordination with line), air reserve container for save bearing, air filtering system
- 2 x ZIP 52 for paint with mechanical level cointrol
- 1 x ZIP 52 for flushing
- 1 x solation cabinet and paint duct,

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 NOWY STYL ı Industrial Solutions 49

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 NOWY STYL ı Industrial Solutions 50

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