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2. EMISSION STANDARD
5. MONITORING OF EMISSION
2
INTRODUCTION
Generally the detection of air pollutants emit from
plants performed on-line by in-situ continuous
emission monitoring (PM, SO2, NOX and CO).
However stack sampling and monitoring extracted
continuous monitoring need to be done in order to:
Confirm that the on-line measurement is correct.
To examine applicability of new detector or facilities
functioned as design.
To examine any release of pollutants in case of
public complain.
To determine pollutants not measured on-line such
as mercury, Ammonia, HCl etc. 3
EMISSION STANDARD
Emission Standards
4
EMISSION STANDARD
5
6
7
EMISSION STANDARD AND REQUIREMENT
8
EMISSION REGULATION – DRY STANDARD
CUBIC METER (DSCM)
10
EXAMPLE CALCULATION OF DSCM AND
CORRECTED TO 7% O2
Example
A source must meet a standard for PM of 30 mg/dscm
corrected to 7% O2 . An in situ stack monitor measures 22
mg/m3 at stack conditions. The stack gas is at 1 atm and
200oC, and contain 12% moisture and 4% O2 (note
measurement technique for O2 automatically reports the O2
at dry conditions). Is this source meeting the standard.
11
EXAMPLE CALCULATION OF DSCM AND
CORRECTED TO 7% O2 (CONTINUED)
12
GAS FLOW MEASUREMENT
Device used – Pitot tube
Based on designed by Henri Pitot 1732
1/2
2∆𝑃
V = ρ
P1
Where ∆P pressure
difference in unit N/m2
, v is velocity in unit
m/s and ρ is density of
the flu gas. In unit
L-shaped Pitot Tube kg/m3 .
13
GAS FLOW MEASUREMENT
STANDARD AND ACTUAL AIR VOLUME
14
GAS FLOW MEASUREMENT
APPLICATION OF IDEAL GAS LAW
PV = nRT
Unit???
P = absolute pressure, unit in atm.
V = volume in liters
n = in gmol
R = ideal gas law constant, for this set of unit 0.08206 L-
atm/gmol-K (list of various values of R given in the
Table)
T = absolute temperature
15
GAS FLOW MEASUREMENT - APPLICATION
OF IDEAL GAS LAW (CONTINUED)
For gas flow measurement
A fixed number of moles of gas a certain
temperature and pressure occupies a certain
volume. If the pressure and temperature of this
fixed number of moles of gas are changed, then
the new volume can be easily calculated.
𝑃𝑉
= nR
𝑅𝑇
Since n is constant in this case, the new volume
can be calculated:
𝑃1 𝑉1 𝑃2 𝑉2
=
𝑇1 𝑇2
𝑃1 𝑇2
V2 = V1
𝑃2 𝑇1
GAS FLOW MEASUREMENT - APPLICATION OF
IDEAL GAS LAW
EXAMPLE
A sample stream of dry gas is being withdrawn from a
stack. The stack gases are at 200oC and 730 mm Hg. The
stream flows through a heated filter, a set of cooled
impingers, a small air pump, and then through a flow
meter. The rate of flow is determined to be 30.0
liters/minute at 20oC and 790 mm Hg.
(a) Calculate the actual volumetric flow rate through the
filter (at 200oC and P = 730mm Hg.
(b) If 1.42 mg of solid particles are collected on the filter
in 30 min., calculate the concentration of particles in
the stack gas ( in µg/m3). 17
GAS- FLOW MEASUREMENT - EXAMPLE
APPLICATION OF IDEAL GAS LAW
790 473
(a) Qfilter = (30.0) = 52.4 liters/min
730 293
(b) Total volume of gas sampled (at stack
condition)
𝐿 1𝑚3
52.4 𝑥 𝑥30 𝑚𝑖𝑛 = 1.572 m3
𝑚𝑖𝑛 1,000𝐿
1.42 𝑚𝑔 103 µ𝑔
Cpart. = 𝑥 = 903 µg/m3
1.572𝑚3 1𝑚𝑔
GAS FLOW MEASUREMENT
Gas flow rate can be measured by various method.
Such devices need to be calibrated, then the actual
flow rate can be measured.
𝑇𝑎 𝑃 𝑀𝑊
Qa = Qi x 𝑥 𝑐 𝑐 where Qi indicated flow
𝑃𝑎 𝑀𝑊𝑎 𝑇𝑐
rate
a= actual conditions and
c= calibration
condition
1.1
Qs =24.5 CFM x 537𝑅/560𝑅 𝑥 = 25.8 SCFM
1.0
MONITORING OF EMISSION
There are two types of continuous emission
monitoring to be perform at the stationary
sources:
i) In-situ CEMs
ii) Extracted CEMs
MONITORING OF EMISSION
In-situ CEMs
In situ systems have at least some part of their
analysis subsystem mounted in the stack in direct
contact with the flue gas. Because they perform
analysis at the stack, in-situ systems neither condition
the sample gas nor transport it to a remote analytical
unit.
The lack of conditioning and transport subsystem
indicates that in-situ CEMs design require
substantially less equipment than do extractive CEMs
design.
However the analytical subsystem of these CEMs 22
generally expected to a more harsh environment than
those of extractive system.
MONITORING OF EMISSION
In-situ CEMs
There are generally two approaches taken for in-
situ system design:
• Path analyzer – the approach that is to monitor
across a certain path of stack gas. EPA
distinguish between path and point monitoring
by the percentage of the stack diameter ( or
equivalent diameter for non-circular duct)
represented by the measurement path. An
instrument that measures gas concentrations
along a path which is greater than 10% of the
diameter is said to be path analyzer.
• Point analyzer – If the measurement path is less
or equal to 10% of the diameter, the instrument
is considered a point analyzer.
CONTINUOUS EMISSION MONITORING
The in-situ-CEM system shall comprise of the following:
a) Instrumentations and programs that will determine & analyze
and quantify the concentration of the specified pollutants in the
gas stream.
b) Instrumentations and/or programs that will determine the flow
rate of the gas stream.
c) Instrumentations and programs that will record and process
the information produced and produce electronic and printed
reports showing the emission rate of the specified pollutant with
the time resolution.
d) Quality Assurance programs and Quality Control procedures
to ensure that all pollutant measurement, instrument verification
and reporting activities are performed adequately.
24
IN-SITU CEMS REQUIREMENT
SO2
CO
O2
Total particulate
Opacity
26
NOX IN-SITU CEMS
• Nitrogen oxides continuous emission monitors (CEMs)
provide a direct indication of the performance of the NOX
control techniques being used. Chemiluminescence analyzers
are the most common type of NOX monitors presently used in
CEM systems.
• Other major components of the CEM system include the
sample acquisition and conditioning equipment, the
calibration equipment, and the data acquisition system.
• To ensure that the NOx emission data are accurate and
representative, the CEM system should be installed in
accordance with U.S. EPA specifications in 40 CFR Part 60.
The CEM system should be routinely calibrated and tested in
accordance with Appendix F of Part 60.
NOX IN-SITU CEMS
The NOxCEM system should have the capability to compile the
following data necessary to confirm proper system operation.
Analyzer and Data Acquisition System
• Daily zero and span checks
• Fault lamps on the analyzer panel and/or codes on the
data acquisition system
• Data acquisition system operation
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30
31
CO IN-SITU CEMS
32
CO IN-SITU CEMS
33
O2 IN-SITU CEMS
Most combustion systems limit oxygen concentrations in order
to avoid localized high concentrations in the peak temperature
zones where thermal where thermal and fuel NOX can form.
However, air infiltration into the combustion system can
increase to substantial levels due, in part, to the frequent
thermal expansion and contraction of the combustion system
during start-up, shut down, and operating rate changes. The
oxygen entering with the infiltrating air can increase the
thermal NOX formation rates.
34
O2 IN-SITU CEMS
Improperly adjusted burners can have oxygen levels above the
intended levels causing high NOx formation rates because of
the availability of the oxygen in the peak temperature zones.
In reviewing the oxygen concentration data, it is also important
to note that the oxygen concentrations are often not spatially
uniform at the measurement location. Problems caused by air
infiltration or burner adjustment can create stratified gas
streams with substantial differences in oxygen concentrations.
Oxygen monitors sampling gas at only one or two locations in
the duct or breeching might not accurately characterize the
variations in the oxygen concentration across the gas stream.
Accordingly, to the extent possible, the the entire breeching or
duct should be sampled with an oxygen monitor.
35
OPACITY IN-SITU CEM
Particles entrained in a gas stream scatter visible light. The extent to
which the intensity of the light beam is reduced is described by the
Beer-Lambert law.
The most convenient way to express the reduction in light intensity is
the opacity.
Opacity = 100 - Transmittance (%)
If there is no reduction in light intensity, the transmittance is 100%
and the opacity is zero.
If all the light is scattered, the transmittance is zero and the opacity is
100%.
High opacity is generally associated with high particulate matter
concentrations.
Accordingly, opacity is used as an indirect indicator of particulate
emissions in some regulations and as a separately enforceable
requirement in other regulations.
36
PARTICULATE MATTER IN-SITU CEM
38
PARTICULATE MATTER IN-SITU CEMS
The scattered light energy received at the detector is
amplified to provide a signal proportional to the
particulate matter mass in the sensor zone.
39
PARTICULATE MATTER IN-SITU CEM
Scintillation
• Scintillation particulate CEMs operate in a
manner that is conceptually similar to
transmissometers.
• The scintillation monitors generate a light beam
that is projected across the stack or duct being
monitored.
• Like all light scattering instruments, the
scintillation instrument is moderately sensitive to
the particle size distribution.
• It also can not distinguish between solid
particles and droplets of uncombined water. All
particles and droplets that are capable of
scattering light are detected with this instrument.
PARTICULATE MATTER IN-SITU CEM
41
PARTICULATE IN-SITU CEM
However, unlike transmissimeters, the wavelength of the
scintillation instrument light source is modulated at a high
frequency. The instrument detector obtains a frequency
dependent light signal that is proportional to the mass
concentration of particulate matter passing through the
light beam.
Like all light scattering instruments, the scintillation
instrument is moderately sensitive to the particle size
distribution. It also can not distinguish between solid
particles and droplets of uncombined water. All particles
and droplets that are capable of scattering light are
detected with this instrument.
42
PARTICULATE MATTER IN-SITU CEM
Beta Gauge
A beta gauge instrument collects a sample of particulate
matter on a filter and exposes the sample to low levels of
beta radiation.
The amount of radiation absorbed by the sample is
proportional to the mass of solids on the filter.
All beta gauge instruments extract the sample from one
or more points in the stack or duct being monitored. The
samples are accumulated on the filter surface for periods
ranging from 1minute to more than twenty minutes
depending on the concentration of solids in the gas
stream.
Once there is sufficient sample, the sample gas stream is
interruped and the sample and filter are exposed to beta
radiation. 43
PARTICULATE MATTER IN-SITU CEM
Beta Gauge
A beta ray detector below the filter is used to compare
the energy levels with the collected solids with a baseline
energy level obtained when the filter was clean.
44
MONITORING OF EMISSION
Extracted CEMs
• Extracted systems withdraw flue gas from the
stack, condition it and transport the gas to
the analysis section which is usually at some
convenient site within the plant.
• It is carried out on periodic basis in order to
examine applicability of in-situ CEM.
• To examine emission of pollutants not
monitored in-situ CEM such as mercury.
• US-EPA are the common method as reference
method for the extracted CEM program.
EMISSION MONITORING
46
SAMPLING LOCATIONS
47
US-EPA REFERENCE METHOD FOR
EMISSION MEASUREMENT
All the method listed in 40CFR Part 60 Appendix A
Examples of the method are as below:
Method 1--Sample and velocity traverses for stationary sources
Method 1A--Sample and velocity traverses for stationary sources with small
stacks or ducts
Method 2--Determination of stack gas velocity and volumetric flow rate (Type S
pitot tube)
Method 2A--Direct measurement of gas volume through pipes and small ducts
Method 2B--Determination of exhaust gas volume flow rate from gasoline vapor
incinerators
Method 2C--Determination of stack gas velocity and volumetric flow rate in small
stacks or ducts (standard
pitot tube)
Method 2D--Measurement of gas volumetric flow rates in small pipes and ducts
Method 3--Gas analysis for carbon dioxide, oxygen, excess air, and dry molecular
weight
PARTICULATE MATTER (PM) EMISSION
There are two main test procedures used for
measuring total particulate emissions:
• U.S. EPA Methods 5
• U.S. EPA Method 17.
50
Method 17
PARTICULATE MATTER EMISSION
Method 5
• The U.S. EPA Method 5 sampling train is shown in Figure
8-15. The filter is kept in a hot box which must be
maintained at 248 ± 25°F. The probe is also heated to this
temperature.
• The total quantity of particulate matter captured during
the emission measurement run is determined by adding
the weight gain of the filter and the quantity of solids
washed from the nozzle, the probe, and the front half of
the filter holder.
• Only pollutants that are in a solid and/or liquid form at
248 ± 25°F are captured in these areas. Vapor phase
materials that can pass through the probe and filter at
this temperature are captured in the impingers. The
impinger "catch" is not usually counted as particulate
matter.
PARTICULATE MATTER EMISSION
Method 17
• The U.S. EPA Method 17 sampling train is shown in
Figure after Method 5. In this case, the particulate
matter filter is mounted in a holder that is inserted
in the stack. With this approach, the filter is at
approximately the same temperature as the stack
gases being tested.
• The particulate matter concentration measured
using U.S. EPA Method 17 can be different than
that measured by U.S. EPA Method 5 since
particulate matter can both condense and vaporize
depending on the temperature.
PARTICULATE MATTER EMISSION
54
ISOKINETIC SAMPLING FOR PM
• The sample gas flow rate through the particulate
matter sampling train must be adjusted as the
probe is moved from point to point during
traversing of the sampling location.
• Due to the inertial properties of the particulate
matter, the velocity of the sample gas entering the
end of the probe must be approximately equal to
the velocity of the gas stream at the sampling point.
• When the velocity of the gas entering the sampling
nozzle is exactly equal to the velocity of the gas
stream, isokinetic sampling is achieved.
ISOKINETIC SAMPLING FOR PM
• If the velocity into the nozzle is too high, the gas will be
pulled in from too large of an area.
• This is called overisokinetic sampling - It leads to lower-
than-actual particulate matter measurements since many of
the large particles fly past the sample probe as the gas is
drawn into the probe.
• Gas velocities into the nozzle that are too low can also
cause significant errors. This is termed under-isokinetic
sampling.
• Under-isokinetic sampling results in greater-than-actual
particulate matter concentrations since large particles fly
into the probe as part of the gas stream flows around the
probe.
• During most particulate matter emission tests, the sampling
velocities must be maintained at an average of 90% to 110%
of the isokinetic rate in order to avoid these errors.
ISOKINETIC SAMPLING
57
PARTICULATE MATTER PM10 EMISSION
The PM10 is determined based on the US-EPA Method
201 and Method 201A . The following picture show the
sampling train for the PM10 determination.
58
PARTICULATE MATTER PM10 EMISSION
63
SO2 AND OTHER SULFUR COMPOUND FROM
STATIONERY SOURCES
Principle
65
SO2 AND OTHER SULFUR COMPOUND FROM
STATIONERY SOURCES
Applicability
Applicability
• Possible interferents are free ammonia, water-
soluble cations, and fluorides. The cations and
fluorides are removed by glass wool filters and
an isopropanol bubbler, and hence do not
affect the SO2 analysis. When samples are
being taken from a gas stream with high
concentrations of very fine metallic fumes
(such as found in inlets to control devices), a
high-efficiency glass-fiber filter must be used
in place of the glass wool plug (i.e., the one in
the probe) to remove the cation interferents.
SO2 AND OTHER SULFUR COMPOUND FROM
STATIONERY SOURCES
68
NOX FROM STATIONARY SOURCES
Similar to SO2 determination the NOx normally
performed by in-situ CEMs but a need may arise for
extracted determination.
69
NOX FROM STATIONARY SOURCES
Method 7
Principle
A grab sample is collected in an evacuated flask
containing a dilute sulfuric acid-hydrogen
peroxide absorbing solution, and the nitrogen
oxides, except nitrous oxide, are measured
colorimeterically using the phenoldisulfonic acid
(PDS) procedure.
NOX DETERMINATION FROM STATIONARY
SOURCES
Applicability
This method is applicable to the measurement of
nitrogen oxides emitted from stationary sources. The
range of the method has been determined to be 2 to
400 milligrams NO (as NOx ) per dry standard cubic
meter (dscm), without having to dilute the sample.
Absorbing Solution. Cautiously add 2.8 ml
concentrated H2 SO4 to 1 liter of water. Mix well and
add 6 ml of 3 percent hydrogen peroxide, freshly
prepared from 30 percent hydrogen peroxide solution.
The absorbing solution should be used within 1 week
of its preparation. Do not expose to extreme heat or
direct sunlight.
71
NOX DETERMINATION FROM STATIONARY
SOURCE
72
METHOD 29 – DETERMINATION OF METALS
EMISSIONS
FROM STATIONARY SOURCES
73
METHOD 29
Applicability
This method is applicable to the determination of metals
emissions from stationary sources.
Principle
A stack sample is withdrawn isokinetically from the source,
particulate emissions are collected in the probe and on a heated
filter, and gaseous emissions are then collected in an aqueous
acidic solution of hydrogen peroxide (analyzed for all metals
including Hg) and an aqueous acidic solution of potassium
permanganate (analyzed only for Hg).
The recovered samples are digested, and appropriate fractions
are analyzed using an analytical method with a sufficient
detection limit to demonstrate compliance
74
METHOD 29
Sample Train & Recovery Components & Supplies
A schematic of the sampling train is shown in Figure 29-1 of
the method. It has general similarities to that of EPA Method 5.
Specifically, the sampling train will be constructed with
components specified under EPA Method 29.
75
METHOD 29
The impinger train (for condensing and collecting gaseous metals
and determining the moisture content of the stack gas) will consist of
four to seven impingers connected in series with leak-free ground
glass fittings or other leakfree, non-contaminating fittings.
The first impinger is used as a moisture trap. The second impinger
(which is the first HNO3/H2O2, 5 Percent HNO3/10 Percent H2O2,
impinger) will be identical to the first impinger in Method 5. The
third impinger (which is the second HNO3/H2O2 impinger) will be a
Greenburg Smith impinger with the standard tip as described for the
second impinger in Method 5, Section 6.1.1.8. The fourth (empty)
impinger and the fifth and sixth (both containing acidified KMnO4, 4
Percent KMnO4 (W/V), 10 Percent H2SO4 (V/V)) impingers are the
same as the first impinger in Method 5.
A temperature sensor capable of measuring to within 1oC (2oF) will
be placed at the outlet of the last impinger. If no Hg analysis is
planned, then the fourth, fifth, and sixth impingers are not used.
76
CONCLUDING REMARKS