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BASIS
• Average recovery of sugar production : 10.80
• Final Molasses % Cane : 4.5
• B Heavy Molasses % Cane : 6.7
• Percentage Reduction of Sugar in case of B Heavy diversion : 15.73
• Yield of Ethanol from Final Molasses in litre/Ton : 235
• Yield of Ethanol from B Heavy Molasses in litre/Ton : 310
Basis Continued
• Specific Gravity of Alcohol : 0.789
• Un-Fermentable Sugar % in Final Molasses :5
• Fermentation Efficiency % : 91
• Distillation Efficiency % : 98
• Cane Price :Rs. 297/Qtl
In order to fix the percentage of B Heavy and the recovery after B Heavy
diversion, it is assumed that whatever additional ethanol that has been
produced, it is at the expense of the recovery.
B Heavy Diversion Route Contd….
Particulars Units FM BH
Cane Crushed Ton 1 1
Recovery % Cane 10.8 9.10 15.7
Sugar Price Rs. / kg 32 32
Gross Revenue from Sugar Rs. 3456 2912.4
Conversion cost Rs. / kg 5 5
Net Revenue from Sugar Rs. -54 -512.69
Molasses % Cane 4.5 6.7 49
Ethanol Production Rate Litre/Ton 235 310
Ethanol Production Litre 10.58 20.77 96
B Heavy Diversion Route Contd….
Ethanol Price Rs. / Litre 43.46 52.43
Gross Revenue from Ethanol Rs. 459.59 1088.97
Conversion cost Rs. / Litre 12 12
Net Revenue from Ethanol Rs. 332.69 839.73
Additional Power Export kWh 90.00 92.00
Power Price Rs/kWh 5.00 5.00
Gross Revenue from Power Rs 450.00 460.00
Conversion cost Rs/kWh 1.50 1.50
Net Revenue from Power Rs. 315.00 322.00
Press Mud Production Ton 0.035 0.035
Price of Press Mud Rs/Ton 250.00 250.00
Net Revenue from PM Rs 8.75 8.75
Total Net Revenue Rs. 602.44 657.79
Difference Rs. 55.35
B Heavy Diversion Route Contd….
Final Molasses Vs B-Heavy
The net profit of the plant as a whole remains positive till the price of sugar reaches
between Rs. 33 and 34 per kg.
Basis of comparison
Particulars Unit Value
Dhampur Ninainadevi
MARGIN RATIO
Profit per ton of canein Rs.
39.15
22.56
7.46
1.64 1.59 1.54 1.50 1.46 1.42 1.38 1.34 1.31 1.28
32 33 34 -7.64
35 36 37 38 39 40 41
-22.74
-37.84
-52.94
-68.04
-83.14
-98.24
41.15
31.54
MARGIN RATIO
22.04
12.54
-15.96
-25.46
-34.96
-44.46
Sugar Price per kg in Rs.
Units DHAMPUR SUGAR MILLS LTD,
Particulars DIST- BIJNOR (U.P.)
B-Heavy C-Heavy
Capacity KLPD 200 200
Ethanol Production Lts 204851 2011052.6
Molasses Consumption Qtls 6600 90450
Wash Distilled Lts 1757250 25305000
Wash Made Lts 1712167 25977000
Molasses TRS % 58.91 48.11
Fermentable Sugar % 55.02 43.8
Recovery Lt/Qtl 30.96 23.8
Fermentation Efficiency % 88.47 85.9
Distillation Efficiency % 98.13 98.2
Overall Efficiency % 86.81 84.9
Alcohol in wash % 11.87 8.47
Steam Consumption Kg/Lt 2.37 2.79
Power Consumption kWH/Lt 0.15 0.16
Spent Wash Generation % 6.32 9.19
Sugar loss % 1.52
Units SHRI DATTA SAKHAR KARKHANA LTD,
A Unit of Dalmia Bharat Sugar and Industries Ltd
Particulars Kolhapur ( Maharashtra )
B-Heavy C-Heavy
Capacity KLPD 60 60
Ethanol Production Litre 55767 48118
RS produce Litre 3405.78 -
Molasses Consumption Qtls 184.5 194.4
Wash Distilled Lts 487527 441653
Wash Made Lts 500292 447850
Molasses TRS % 59.65 48.82
Fermentable Sugar % 55.96 43.32
Recovery Lt/Qtl 32.07 24.76
Fermentation Efficiency % 90.25 89.99
Distillation Efficiency % 98.53 98.50
Overall Efficiency % 88.92 88.65
Alcohol in wash % 12.31 11.05
Steam Consumption Kg/Lt 3.87 5.21
Power Consumption kWH/Lt 0.314 0.352
Spent Wash Generation lts/lts 6.3 6.8
Sugar loss % 0.95
Conclusion
1. Diversion of B-Hy molasses for ethanol production may be an
attractive preposition at the prevailing sugar prices.
2. At the prevailing prices of ethanol produced from B-Hy
molasses, even with sugar prices up to around Rs 35/-per kg. It
would be advantageous to produce ethanol.
3. With B-Hy molasses, there shall be gain in capacity of the
distillery, increased in distillation & fermentation efficiencies
and reduction in consumption of utilities.
4. Diversion of B-Hy molasses may prove to be an effective
measure in balancing the demand supply position of sugar.
5. Minimum changes are required in the sugar factory and
distillery set up except for those required as per guide lines
issued by the government of India
Thanks