MONTHLY MIS REPORT

MONTH – SEPTEMBER 2019

SHARED SERVICES – CMM(Hydraulics)

Confidential & Privileged

Key Performance Indicators

MONTHLY MIS

AREA KPI UOM PLAN AS PER ABP ACTUAL

SAFETY No. of Nearmiss Nos. 0 0
No. of FAC Nos. 0 0
No. of LTI Nos. 0 0
AVAILABILITY Delay Hrs. - -
IMPROVEMENT Improvement projects undertaken Nos. 02
Improvement projects completed Nos. 01
RCFA Breakdowns requiring RCFA (>2hrs) Nos. 0
RCFA conducted Nos. 0

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Safety

• FAC- 0
• LTI CASE- NIL
• NEAR MISS - 0

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List of jobs carried out

• Replacement of luffing cylinder of Reclaimer#1.

• Bleeder valve cylinder replacement in BF#1.
• Checking and charging of accumulators for stove, BLT and bleeder of BF#1.
• Piston rod seal replacement done for LRF#1 regulation cylinder(Arm#1).
• Refurbishment along with pressure testing of Reclaimer Luffing Cylinder.
• Pump seal replacement of wagon tippler#3.
• Proposal submitted for the procurement and replacement of pump after inspection and analysis of pump installed for control valve of CO gas
network.
• Troubleshooting of luffing issue in reclaimer#4.
• Proportional valve(4WRPEH) of the level controller of GCP checked and verified for its proper functioning.
• Flushing of hydraulic system in Reclaimer#1.
• Appropriate sampling point installed for checking the cleanliness level of TRT lube system(Earlier abrupt cleanliness level reading were noted).
• Pressure testing done in shell and tube type heat exchanger of 1120 TPD Main air compressor lube system along with installation of
Centrifuge.
• Installation of filtration unit for monitoring and controlling the cleanliness level of hydraulic oil across TSBSL.
• Installation of cylinder testing setup in centralized hydraulic cylinder repairing shop.
Improvement

• Set up done for central workshop for cylinder refurbishment.

• Installation of filtration unit for monitoring and controlling the cleanliness level of hydraulic oil in BF#1, BF#2, SMS#2( Conarc, LRF, HMDS, RH
etc.),Coke Oven#1(Reverse Winch), Sinter plant(Waste gas fan lubrication system) and HSM(Reheating furnace, Down coiler)

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Application of Ultrasonic flow measurement & thermography for avoidance of breakdown and troubleshooting.
• Division: HSM
Leak line flow (Standard Vs Actual)
• Hydraulic system: Roughing Mill(High pressure) /
Down coiler(Low Pressure)
• Number of pumps installed: RMHP-11,DCLP-6
• Type of pump: Axial piston pump
• Specification:RMHP-PV180R9K1T1NFWS (Make: Parker) 400

DCLP-PV270R9K1T1NFWS (Make: Parker) 350

340
• Problem statement: Drop in system pressure. 300

• Corrective action taken: Pumps were replaced. 250 248

• Learnings: Monitoring of leak line of the pumps to be 200
248

checked on regular basis as per the schedule. 150

130.9
regular
Pump basis.RMHP P8 (PV180R) RMHP P2 (PV180R) DCLP P4 (PV270R)
specification 100

Standard Flow 248 248 340 50 45 42

Acceptance limit 10 10 13.6
10 10 13.6 0
for leak line RMHP P8 (PV180R) RMHP P2 (PV180R) DCLP P4 (PV270R)

Leakage Measured 130.9 45 42 Standard Flow Max. limit for Leak line Leakage Measured
Working of accumulators in confined space through thermography.
 • Problem Statement :- Abnormal noise from PCI hydraulic cylinder along with pressure drop in the hydraulic system.

Process Adopted :- Thermography of PCI hydraulic cylinder.

Observation- Hot spot observed in the image indicates leakages of oil at that particular zone, which comprises of the piston
Seal.
Recommendations-As per the observation it was decided to Inspect & replace the piston seals of the cylinder.
Root Cause Failure Analysis

Note: No RCFA for the month of Sep’19.

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Thank You

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