CHAPTER 1

HEAT EXCHANGER (E-103)

 PROCESS DETAIL
Water Th,out
T=
P= Stream INLET OUTLET
Stream No. 14 16
Temperature (°C) 63 65
Stream 14, Tc,in Stream 14, Tc,out
T= T= Pressure (bar) 1.2 2.3
P= P= Mass Flowrate (kg/hr) 11638.73 46714.04
Molar Flowrate (kmol/hr) 0.13226 1667.141
C2H4 0 24.648
Water H2 0 0
Th,in
T=
PE 0.13226 0
P= N2 0 1642.49
H2O 0 0
Phenol 0 0
Al(OH)3 0 0
Phosphate 0 0
C36H70O4Zn 0 0
 SPECS
CHEMICAL DESIGN MECHANICAL DESIGN
General Parameter Value
Shell and Tube Heat Tube side Shell Side Unit
Type N/A
Exchanger
Design Pressure 2.2 2.2 Bar
Orientations of Tubes Horizontal N/A
Heat Load 1159.34 kW Design Temperature 110 140 °C
Heat Transfer Area 75.63 m2 Material of Construction Stainless Steel Stainless Steel N/A
Mean Temperature Corrosion Allowance 4 4 mm
61.57 °C
Difference Thickness 1.6 10.5 mm
True Mean
Welded Joint Efficiency 1.0 N/A
Temperature 51.1 °C
Difference
Type of Flange Bolted Flange – Welding Neck N/A
Overall Heat Transfer Head and Closure
316.27 W/m2.°C 1) Ellipsoidal Head
Coefficient 1) Type mm
2) 10.5
TUBE SIDE 2) Thickness
Inside Diameter, di 17.55 mm Insulation Type Mineral wool N/A
Outside Diameter, do 19.05 mm
Weight of Vessel 3957.4 N
Number of Tubes 345 N/A
Tube of Bundle Weight of Insulation 46.55 N
546 m
Diameter Weight of Tubes 85.81 N
Length of Tube 1.83 m Total Weights 4089.76 N
Number of Passes 2 N/A Vessel Support Type Saddle Support N/A
Heat Transfer
609.2 W/m2.°C Flange Type Bolted Flange Joint(Welding-Neck
Coefficient, hi N/A
Pressure Drop 0.435 kPa Flange)
Pattern Square pitch N/A Number of Baffles 8 N/A
SHELL SIDE
Shell Diameter, Ds 0.635 mm Flange Nom Pipe D b h D4 f Bolting No. d2 k d3
Baffle Spacing, Bs 0.190 mm
. Size o.d
Heat Transfer
Coefficient, hs
3958.08 W/m2.°C Shell 200 178. 320 20 44 258 3 M16 8 18 280 240
Pressure Drop 0.509 kPa 5
Tube 65 76.1 160 14 32 110 3 M12 4 14 130 100
DESIGN DRAWING