Presentación

Series 900
MTU Detroit Diesel
Presented by: Detroit Chile S.A.

Series 900
Design & Manufacture
• Designed in Stuttgart, Germany
• Manufactured in Mannheim,
Germany
• In Production Since 1996
• Over 300,000 Engines in Service
MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

Series 900
Design Features
• Water-cooled 4 and 6 cylinder inline
configuration
• Turbocharged and charge air cooled
• Multi-valve technology-two intake and
one exhaust
• High pressure unit pump fuel injection
system
• Integrated engine oil cooler
• Induction hardened cylinder bores
• Grey cast iron cylinder head, one piece
design
• Forged crankshaft with counter weights
• Cracked connecting rods
• Aluminum pistons fitted with steel ring
carrier
• Oil cooling of pistons
• Timing gear on flywheel
• Electronic engine management

Series 900
Technical Characteristics
• Engine Type: 4-Cycle, Charge Air Cooled

• Configuration: Inline 4 & 6 Cylinder
• Displacement: 4.3L, 6.4L, & 7.2L
• Electronic Controls: MBE
• Fuel System: Injection Pump / Line / Nozzle
• Weight: 871 Lbs (4.3 L)
1,169 Lbs (6.4L / 7.2L)
• Power Range:
– 904 100 BHP – 174 BHP
– 906 200 BHP – 275 BHP
– 926 295 BHP & 322 BHP
• Torque Output: 295 lb-ft to 959 lb-ft

Series 900
Tier 3 C & I Ratings
4.3 Liter - Model 904

• 100 HP @ 2200 RPM / 295 lb-ft @ 1200 - 1600 RPM
• 121 HP @ 2200 RPM / 347 lb-ft @ 1200 - 1600 RPM
• 147 HP @ 2200 RPM / 428 lb-ft @ 1200 - 1600 RPM
• 174 HP @ 2200 RPM / 498 lb-ft @ 1200 - 1600 RPM

Model 904
Technical Data
Dimensions*
A = length of engine 33.0 in. (840 mm)
B = width of engine 25.4 in. (645 mm)
C = height of engine 36.4 in.

(925 mm)
*All dimensions without fan
A
Technical Data
Cylinder bore 4.0 in. (102 mm)
C Piston stroke 5.1 in. (130 mm)
Displacement 4.3 L
Dry weight 871 lbs. (395 kg)

B

Series 900
6.4 Liter – Model 906

• 200 HP @ 2200 RPM / 553 lb-ft @ 1200 - 1600 RPM
• 228 HP @ 2200 RPM / 597 lb-ft @ 1200 - 1600 RPM
• 255 HP @ 2200 RPM / 737 lb-ft @ 1200 - 1600 RPM
• 275 HP @ 2200 RPM / 811 lb-ft @ 1200 - 1600 RPM

Series 900
7.2 Liter – Model 926

• 295 HP @ 2200 RPM / 959 lb-ft @ 1200 - 1600 RPM
• 322 HP @ 2200 RPM / 959 lb-ft @ 1200 - 1600 RPM

Model 906 / 926
Technical Data
Dimensions*
A = length of engine 42.4 in. (1078
mm)
B = width of engine 25.4 in. (645 mm)
C = height of engine 37.0 in. (940

mm)
*All dimensions without fan
A
Technical Data
Cylinder bore 4.0 in. (102 mm) 4.2 in. (106 mm)
Piston stroke 5.1 in. (130 mm) 5.3 in. (136 mm)
C
Displacement 6.4 L 7.2 L
B Dry weight 1169 lbs. (530 kg)

B

Series 900
Off-Road Applications

MTU-DD Off-Highway 25-10-20196/1/06
Detroit Chile S.A. Area de Capacitación
Engine Identification
OM 906 LA
Turbocharger
Charge Air Intercooler
4 = 4cyl inline 4.3 L
Series 900
Oil-Motor

Engine Plate
• Engine ID Plate located top left side at rear of

block

Engine Identification
• Engine ID Stamped right side at rear of block

906 Block (Left)

Cylinder Head Assembly

Series 900
Three Valve Technology
• Three Valves per Cylinder
• Tappet Type Rocker Arms

Crankshaft

Main Cap/Thrust Washers

Camshaft Assembly

Timing Gears

Flywheel Housing
(Timing Case)

Cylinder Block Bore Induction Hardened
Depth of Induction
Hardening
0.0008 – 0.002 inch
Hardness Spec.
Rc-42

Series 900
Angle Cut /Cracked Face Connecting Rod
Features
• Multifaceted cracked face connecting rod
Benefits
• Greater retention of clamp load on main bearing
cap
• Provides for reduced micro motion of main
bearing cap on connecting rod
• Improves the installation of the connecting rod
during assembly
• Allows the use of a larger diameter connecting
rod bearing for longer engine life
• Provide better overall support for the connecting
rod
Piston Technology
– Aluminum Alloy Piston With

18% Silicon Content
– Holds Dimension as it Heats
– Steel Ring Carrier Cast In
Top Groove
– Piston Coated with Graphite
to Improve Engine run-in
– Offset Wrist Pin Bore

Oil Spray Nozzle

Front Cover/Oil Pump/Relief Valve
43.5 – 58.0 PSI

Opening Pressure

Oil Cooler & Cover

Oil Pan

Lube System

The Oil Filtration System
• Upright Oil Filter

• Disposable Oil Filter Element
• Internal Oil Lines
• Gear-Driven Oil Pump

Oil Filter Assembly
Oil Filter Bypass Valve

26.0 – 37.7 PSI

Oil Filter Assembly
Oil Cooler
to Filter
Oil Pump
to Oil Cooler
Filter to
Main Gallery
Filter Drain

Oil Filter Element

Cooling System

Cooling System Components 906/926

Automatic Belt Tensioning

Fuel System

Fuel System Arrangement

Electronic Unit Pump/Calibration Code
Calibration
Code

Injection Nozzle / Delivery Pipe
Injection Pressure
26,106 PSI
Injector Opening
Pressure
Min. 3,553 PSI
Max. 3,727 PSI
Injector Nozzle
8 Hole

Injection Line

Head Cutaway

Fuel Pump Drive

Fuel System Flow

Pump - Line - Nozzle

Wastegated Turbocharger

Oil Separator

Air System Flow
Exhaust
Intake

Maintenance Intervals

Maintenance Intervals Categories
Service Intervals are Dependent on Application and Duty

Cycle and Oil Specification used.
• Maintenance Category A
– Intermittent Operation at Low Loads
• Example: Vehicles: Tourist Coaches, Long-Haul Commercial Vehicles
• Maintenance Category B
– Intermittent Operation with Moderate Engine Speed and Load Range
• Example: Agricultural, Construction Machinery, Cranes, Snow Cats,
• Maintenance Category C
– Operation Predominantly in the Upper Engine Speeds and Load Range
• Example: Vehicles: Heavy Truck, Agricultural, Construction Machinery,

For Oil Changes
• Engine Oil and Filter Changes are Dependent on

1) Quality of Oil Used
2) Sulfur Content of Fuel Burned
3) Application and Duty Cycle
• Mercedes Benz Oil Specifications
– 228.0 Single- Grade
– 228.1 Multi- Grade
– 228.2 Single- Grade

Viscosity Grades for Engine Oils

Lube System Maintenance Intervals
• Oil Spec. 228.5 - 228.2 / 3 - 228.0 / 1

• Category A - Every 1,400 1,100 800 hours
• Category B - Every 900 700 500 hours
• Category C - Every 500 400 300 hours
• Note: Engine Oil Change at least every 12 months
• Lube Oil Capacity: 906/926 (min 24L max 29L) (25-30 qts.)
904 (min 13L max 16L) (14-17 qts.)
• Note: Oil Change Intervals Should be reduced by Half if the

Sulfur Content of the Fuel used Exceeds 0.03% by weight.

• Additional Work To Be Performed at every other

Oil Change.
– Valve Clearance Adjustment
• Note: First valve adjustment at first oil change
• Additional Work To Be Preformed at every Third

Oil Change.
– Clean Fuel Pre-Filter
– Replace Main Fuel Filter

Coolant Selection
• Detroit Diesel Power Cool Plus coolant / antifreeze

– (NOAT) Nitrite Organic Acid Technology
• Power Cool Plus Extender
• Valvoline G05 coolant / antifreeze

– Ethylene Glycol - Nitrite Base
• Dow D542 /1993 coolant / antifreeze

– Ethylene Glycol - Nitrite Base

Cooling System
• Detroit Diesel Power Cool Plus

– Add Power Cool Plus Extender at 300,000 miles - 6,000 hours or
2 years which ever comes first.
– Change Interval 600,000 miles - 12,000 hours or 4 years which
ever comes first
• Valvoline G05
– Change Interval 3 years
• Dow D542 /1993
– Change Interval 3 years

Mercedes-Benz
Electronic Controls

Series 900 Sensor Location
Boost Pressure
Coolant Temp
Air Temp
Unit Pumps
Oil Pressure
Oil Temp Cam Sensor
Crank Sensor
Fuel Temp
Start/Stop
Buttons
PLD
Oil Level
Atmospheric
Pressure
Engine Control System
ADM2
LS- Can ISO 11992
Engine-specific Features PLD

Oil CAN
Level
Start of
Quantity
Start & Stop Delivery
Buttons
Oil Pressure Coolant Turbo Boost Fuel Crankshaft TDC Cam

Oil Pressure Oil Temp
& Oil Temp Temp & Inlet Temp Temp Sensor Sensor

MiniDiag2
Seriell PC Software
MiniDiag2 Assistent
RS 232
K- Line ISO 9141 Standard Communication

Diagnose • Internet
• CD-ROM
DC-Off- Highway -
ADM, VCU
Service
PLD
MiniDiag Assistent
• Editor for Parameter Set
• Down- Upload Program
• Flash setup ( Optional )

Series 900
• USA EPA Standards Define Several Steps To Significantly Reduce Emissions Until Year 2015
kW (HP) 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016 2017
0-7 (0 - 10) ( 10.5 ) / 8.0 / 1.0 ( 7.5 ) / 8.0 / 0.80
( 7.5 ) / 6.6 / 0.40
8 - 18 (11 - 24) ( 9.5 ) / 6.6 / 0.80 ( 7.5 ) / 6.6 / 0.80
19 - 36 (25 - 48) ( 9.5 ) / 5.5 / 0.80 ( 7.5 ) / 5.5 / 0.60 ( 7.5 ) / 5.5 / 0.30
( 4.7 ) / 5.0 / 0.03
37 - 55 (49 - 74) ( 4.7 ) / 5.0 / 0.30
9.2 / - / - / - ( 7.5 ) / 5.5 / 0.60
56 - 74 (75 - 99) ( 4.7 ) / 5.0 / 0.40
3.5/0.1 5.0/0.02 0.40/0.19/5.0/0.02
75 - 129 (100 - 173) 9.2 / - / - / - ( 6.6 ) / 5.0 / 0.30 ( 4.0 ) / 5.0 / 0.30
130 - 224 (174 - 301) 9.2 / 1.3 / 11.4 / 0.54 ( 6.6 ) / 3.5 / 0.20 ( 4.0 ) / 3.5 / 0.20
225 - 449 (302 - 602) 9.2 / 1.3 / 11.4 / 0.54 ( 6.4 ) / 3.5 / 0.20 ( 4.0 ) / 3.5 / 0.20 2.0/0.19/3.5/0.02 0.40 / 0.19 / 3.5 / 0.02
450 - 560 (603 - 751) 9.2 / 1.3 / 11.4 / 0.54 ( 6.4 ) / 3.5 / 0.20 ( 4.0 ) / 3.5 / 0.20
9.2 / 1.3 / 11.4 / 0.54 (6.4 ) / 3.5 / 0.20 3.5/0.40/3.5/0.10 3.5/0.19/3.5/0.04

>560 (>751)
NOX / HC / CO / PM (NOX+NMHC) / CO / PM 0.67/0.40/3.5/0.10* 0.67/0.40/3.5/0.03**
NOx/HC/CO/PM Tier 1 Tier 2 Tier 3 Tier 4 Interim Tier 4 Final
(NOx+NMHC)/CO/PM * Applies to portable power generation >1200 hp
in g/kWh ** Applies to portable power generation >751 hp


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Series 900

MTU Detroit Diesel

Presented by: Detroit Chile S.A.

• Designed in Stuttgart, Germany

• In Production Since 1996

• Over 300,000 Engines in Service

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

• Engine Type: 4-Cycle, Charge Air Cooled

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

4.3 Liter - Model 904

• 121 HP @ 2200 RPM / 347 lb-ft @ 1200 - 1600 RPM

• 147 HP @ 2200 RPM / 428 lb-ft @ 1200 - 1600 RPM

• 174 HP @ 2200 RPM / 498 lb-ft @ 1200 - 1600 RPM

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

B = width of engine 25.4 in. (645 mm)

C = height of engine 36.4 in.

C Piston stroke 5.1 in. (130 mm)

Dry weight 871 lbs. (395 kg)

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

6.4 Liter – Model 906

• 228 HP @ 2200 RPM / 597 lb-ft @ 1200 - 1600 RPM

• 255 HP @ 2200 RPM / 737 lb-ft @ 1200 - 1600 RPM

• 275 HP @ 2200 RPM / 811 lb-ft @ 1200 - 1600 RPM

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

7.2 Liter – Model 926

• 322 HP @ 2200 RPM / 959 lb-ft @ 1200 - 1600 RPM

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

B = width of engine 25.4 in. (645 mm)

C = height of engine 37.0 in. (940

B Dry weight 1169 lbs. (530 kg)

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

• Engine ID Plate located top left side at rear of

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

• Engine ID Stamped right side at rear of block

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

• Three Valves per Cylinder

• Tappet Type Rocker Arms

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

– Aluminum Alloy Piston With

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

43.5 – 58.0 PSI

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

MTU-DD Off-Highway 25-10-20196/1/06

• Upright Oil Filter

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

Oil Filter Bypass Valve

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación

MTU-DD Off-Highway 25-10-2019 Detroit Chile S.A. Area de Capacitación