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Seminar

On
Non-Destructive
Testing
Submitted By:
SAI RAJAGOPAL.M
120009189
MECHANICAL (4TH YEAR)
Content
• Introduction

• Applications

• Objectives

• Types

• Advantages
• `
• References
TYPES OF TESTING
1.DESTRUCTIVE TESTING.
• It is carried to find properties and behaviour of specimen
under different load.
• example:bending test,tension test.

2.NON DESTRUCTIVE TESTING.


• It is used to find properties of material and to find out defect.

• example:ultrasonic testing,liquid penetrant testing


• Non-destructive testing (NDT) - analysis techniques used in
science and industry to evaluate the properties of a material,
without causing damage.

• The terms Nondestructive examination (NDE), Nondestructive


inspection (NDI), and Nondestructive evaluation (NDE) are
also commonly used to describe this technology.

• NDT stands for non-destructive testing.

• In other words it is a way of testing without destroying.


• Inspection of Raw Products

• Inspection Following Secondary Processing

• In-Services Damage Inspection

• Example: oil and gas industry (checking the gas pipeline


leakage).
• To avoid failures, prevent accidents and save human life;

• To make a profit for the user;

• To ensure customer satisfaction and maintain the


manufacturer's reputation;

• To control manufacturing processes;

• To lower manufacturing costs


• Visual Inspection

• Liquid penetrant method


• Ultrasonic Inspection
• Radiography methods
• X-ray radiography & fluoroscopy
• γ- ray radiography
• Eddy current testing
• Magnetic particle testing
• Thermography Magnetic Particle Testing (MT)
• Liquid Penetrant Testing (PT)
• Radiographic Testing (RT)

• Ultrasonic Testing (UT)


• Electromagnetic Testing (ET)
• Visual Testing (VT)
• Acoustic Emission Testing (AE)
• Guided Wave Testing (GW)
• Laser Testing Methods (LM)
• Leak Testing (LT)
• Magnetic Flux Leakage (MFL)
• Neutron Radiographic Testing (NR)
• Thermal/Infrared Testing (IR)
• Vibration Analysis (VA)
LIQUID PENETRANT METHOD

• Principle
• A liquid penetrant is applied at the surface of the specimen.
The penetrant is drawn by the surface flaws due to capillary
action and this is subsequently revealed by a developer, in
addition with visual inspection.
• Procedure
– Cleaning the surface
– Application of the penetrant
– Removal of excess penetrant
– Developing
– Inspection
Capillary action is the ability of a liquid to absorb into a
narrow passageway (defect).
LIQUID PENETRANT
METHOD
• PENETRANT TYPES:
• 1.WATER WASHABLE PENETRANT(metallurgy lab)
• 2.FLOURESANT PENETRANT (yellowish green)
• CLEANERS:
• 1.ACETONE
• 2.TRI CHLORO ETHYELENE
• DEVELOPER TYPES:
• 1.DRY DEVELOPER
• 2.WET DEVELOPER
• 3.NON AQUEOUS DEVELOPER
Liquid Penetrant Testing, Welding Inspection Class 2018, Group 1.mp4
• ADVANTAGES
• Simple & inexpensive

• Versatile & portable

• Applicable to ferrous, non-ferrous, non-magnetic & complex shaped


materials which are non-porous & of any dimension

• Detects cracks, seams, lack of bonding.


Principle
Whenever there is a change in the medium, the ultrasonic waves are
reflected. Thus, from the intensity of the reflected echoes, the flaws
are detected without destroying the material.
Applus RTD NDT Ultrasonic Testing.mp4
• Measurement of metal section thickness
• Thickness measurements – refinery & chemical processing
equipments, submarine hulls, aircraft sections, pressure
vessels, etc.
• Inspect pipe & plate welds
• Inspect pins, bolts & shafts for cracks
• Detect internal corrosion
• Sensitive to surface & subsurface discontinuities

• Superior depth of penetration for flaw detection

• High accuracy – position, size & shape of defect

• Minimal part preparation


• Applied directly to the product

• Tested parts are not damaged

• Various tests can be performed on the same product

• Specimen preparation not required

• Can be performed on parts that are in service

• Low time consumption

• Low labour cost


• Porosity

• Slag inclusion

• Poor penetration

• Voids
• NDT can save and/or avoid costs in millions of dollars for
facilities that use its methods.

• It is used to find properties of material and to find out defects.

• Specimen is not damaged during test

• Less Costly
• www.studymafia.org
• www.google.com
• www.wikipedia.com

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