B.H.E.L.

Haridwar
General awareness of
steam turbine
manufacturing

presented TO : Being presented by :

Mr. rajnesh. Vikas kumar
ROLL NO. 1403540097
Mechanical Engg.
(IV year)
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B.H.E.L – An Overview

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Main Gate of Head Office,Delhi
 INTRODUCTION
 BHEL is the largest engineering and manufacturing enterprise in India in the energy
related infrastructure sector today. BHEL was established more than 40 years ago when its
first plant was setup in Bhopal ushering in the indigenous Heavy Electrical Equipment
Industry in India a dream which has been more than realized with a well recognized track
record of performance.

BHEL caters to core sectors of the indian economy viz. Power Generation and Transm
ission,industry,Transportation,Telecommunication,Renewable energy,Defence etc.

BHEL has 15 manufacturing divisions,two repair units,four regional offices,light

service centres,light overseas offices,15 regional centres and currently operates at more
than 150 project sites across india and abroad.

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 BRIEF DETAILS

 TYPE- Public Sector Undertakings

 RATNA STATUS- Navratna
 INDUSTRY- Electrical Equipments
 HEADQUARTERS- New Delhi,India
 REVENUE- 47,978 crore
 NET INCOME- 7,039 crore
 QUALITY CERTIFICATION- ISO 9001:2000
 EMPLOYEES- 43,252

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 Main Manufacturing Units
1. BHEL Bhopal (Madhya Pradesh )
2. BHEL Ramachandrapuram, Hyderabad (Andhra Pradesh)
3. Transformer Plant, BHEL Jhansi(Uttar Pradesh)
4. High Pressure Boiler Plant and Seamless Steel Tube Plant,
Tiruchirapalli(Tamil Nadu)
5. Boiler Auxiliaries Plant, Ranipet (Tamil Nadu)
6. ElectronicsDivision and Electro Porcelain Division,
Bangalore(Karnataka
7. Jagdishpur (Uttar Pradesh)
8. Rudrapur (Uttrakhand)
9. Industrial ValvesPlant, Goindwal (Punjab)
10. BHEL Ranipur, Haridwar (Uttarakhand)
11. Bharat Heavy Plates and Vessels Limited(Vizag)
 BHEL HARIDWAR
 BHEL Haridwar has two Manufacturing Plants-
 Heavy Electrical Equipment Plant(HEEP).
 Central Foundry Forge Plant(CFFP).
 HEEP is one of the major manufacturings of BHEL.The core business of HEEP
includes design and manufacture of large size stream and gas turbine,turbo-
generators,Heat Exchangers,Condensers and Auxillaries.
 CFFP is engaged in manufacture of large size castings and forgings of various types
of steels like alloy steel,creep resistant steel and supercritical grade steel.

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 HARIDWAR

HEEP (HEAVYEL ECTRICAL CFFP (CENTRAL FOUNDARY

EQUIPMENT PLANT) FORGED PLANT)

BLOCK-5: CONDENCER FABRICATION & FORGR

BLOCK-1: ELECTRICAL MACHINE SHOP
BLOCK

BLOCK-6: FABRICATION SHOP, DIE SHOP,

BLOCK-2: HEAVY FABRICATION SHOP STAMPING SHOP)

BLOCK-3: TURBINE MANUFACTURING BLOCK BLOCK-7: CARPANTARY SHOP

BLOCK-4: CIM (COILS & INSULATION MANU-

BLOCK-8: HEAT EXCHANGER SHOP
FACTURING) BLOCK

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• BLOCK-3 This block is called Turbine
Manufacturing Block. This block contributes
maximum in terms of turnover. Where steam,
Gas & Hydro all three types of turbines are
manufactured. This Block also divided into 4
Bays. And these bays are further divided into
several sections and shops.
 DESCRIPTION OF BLOCK-3
 Block-III consists of four Bays, namely, Bay-I and II of size 36x378
metres and 36x400 metres respectively and Bay-III and IV of size
24x402 metres and 24x381 metres respectively. The Block is equipped
with the facilities of EOT Cranes, compressed air, Steam, Overspeed
Balancing Tunnel, indicating stands for steam turbine, rotors, one Test
stand for testing 210 MW steam turbines Russian Design, one Test
Stand for Hydro Turbine Guide Apparatus and two separate Test
Stands for the testing of Governing Assemblies of Steam and
Hydro Turbines

 All the parts are conserved, painted and packed before dispatch

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BLOCK (ASSMBLING OF TURBINE)
 Type of steam turbine

• High pressure turbine

• Intermediate pressure tubine
• Low pressure turbine
High Pressure Turbine
 High Pressure Turbine

• It produces the 500-600mw power turbine.

• It has the double shell casing i.e inner casing vertically
splite.
• And outter casing barrel type and axially divided
• It has the ventilation protection.
• It has the 85.88% efficiency.
Intermediate Turbines
 Intermediate Turbines

• IP has the double flow.

• It has the double casing design with horizontal
split.
• It has the admission blade ring.
• It has the central inner casing.
• Exhaust steam. Vertical guide ring.
• with outter casing.
• It has the 90% efficiency.
Low Pressure Turbine
 Low Pressure Turbine

• LP has the double flow turbine.

• It has the double shell casing.
• It has the mono block rotor
Turbine Blade
Classification of Blades
– T-2 Blade.
– T-4 Blade.
– 3DS Blade.
– Brazed Blade
– Russian Design Blades.
– Z – Shroud Blade.
– Twisted Blade.
– Present Range of Blades.
– Future Range of Blades.
 CONCLUSION
 This report deals with the general description about
BHEL including full review of BHEL Haridwar , its
layout, study of different blocks , products that are
made by the company , full description of Steam
Turbine under BLOCK-3.

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 REFERENCES
• Online help:
• http://www.bhel.com/home.php
• http://en.wikipedia.org/wiki/Bharat_Heavy_El
ectricals_Limited
• careers.bhel.in/etrlive/jsp/et_eng_index.jsp

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Thank You