TRAINING

REPORT

Submitted By-
Submitted To – Mani,Vishal,
Mr. Mangesh Dhurve Dushyant
 Declaration
This report is written by Mani, Vishal, Dushyant, a
student of B.Tech Fire & Safety Engineering 7th sem
at Swami Vivekananda University, Saugor, (MP). It
has not been altered or corrected as a result of
assessment and it may contain errors and omissions.
The views expressed in it together with any
recommendation are those of the student.
 Training Summary

● I have completed a 28 days of training at ESSEN SPECIALITY FILMS PVT.LTD

(RAJKOT).
● The work data of such institution is so sensitive that it must have strict security
procedures to protect its products from theft especially by rival countries who
will find this information very useful. These strict procedures have large effect in
limiting available information to include in this report. Only available information
is included.
● Academic material information is essential for the work and development of
engineer more than any else job. He/she should remember much of what he/she
studied at university and at the same time learn more and more to keep in track
with new technologies and researches.
● At ESSEN SPECIALITY FILMS PVT.LTD I stepped large steps in
improving my skills and understanding the fire prevention, fire fighting,
inspection of fire appliances and equipments.
● Study about the work permit system.
● I learned typical steps for making report of accident investigation and
checklist of forklift, electrical panel, dg set, welding m/c.
● The main and most useful part of my training was working with the
staff of safety department. During the training period, I was submitted
the tasks for preparation of HIRA (Hazard Identification and Risk
Assessment) of various sectors of plant.
● I think that my most important outcome from training in ESSEN
SPECIALITY FILMS PVT.LTD is acquiring many new useful skills of
various types and developing some of my existing skills. I think these
skills are very valuable since they can signify an impact in solving
problems and in development of my career.
 Introduction

ESSEN SPECIALITY FILMS PVT.LTD is a group of plant where

several of home-care products are produced. It's establish at
Rajkot (GUJARAT) in 1995. This has enables Essen to develop new
products aimed at the fast track growth sectors. In this process,
Essen have been able to build economy of scale and the cost
efficiencies that come along with it.

Essen vision is to emerge as one stop solution

provider to all your esteemed customers for their requirement of
extruded and thermoformed plastic products.
Plant Layout
 Eva Plant Process

● The raw material sucked by octopus m/c and mixed properly and passes to sheet
line m/c.
● In sheet line m/c the raw material gets melted and the melted material come from
the die is result on sheet.
● After then it's get rolled in the rolling m/c and forwarded to printing area.
● In printing m/c the thin sheet of plastic gets laminated and gets small proper
shape and passed to packing area.
● Not the processed material gets packed and gets
dispatch.

● Product image →
 Mostly Hazards occur In Eva Plant
Sr. No Observation Suggestion

1 Carry two bags of raw One bag at a time

material at a time from
unloading area to storage
area

2 The area bottom of sheet line Should be in dry condition

m/c is wet in condition

3 Miss attention while taking Work have done by presence of

out of processed material mind
from lamination m/c

4 The smell of thinner spread in Nose mask should be wear while

whole laminated area working in this type of
atmosphere
 Injection Moulding Plant Process

● The raw material are putted in the hopper of moulding m/c

and started the m/c.
● After few minutes the raw material gets melt and moulded by
the die of m/c
● The processed material comes bottom of m/c with cooled
temperature.
● After this process the material gets assembled in robotic area
or by man power.
● After that it gets packed and dispatch.
 Mostly Hazards Occur In Injection Moulding Plant

Sr. No Observation Suggestion

1 The area bottom of Should be in dry

injection moulding m/c is condition
wet in condition

2 Taking out of processed Do not use of hand

material from the die of
machine with hand
 Eva Foam Plant Process

● The mixed raw material putted on the Kneader m/c in which material gets rubber like
structure.
● After formation of rubber material passed by bucket conveyer to Roll Mill Mixing
01(RMM01) in which material are mixed and green sheet is prepared at 150°c
temperature.
● The green sheet again transfer to Roll Mill Mixing 02 (RMM02) result on final sheet at
temperature 150°c.
● After that its slice in small sheet and arrange for making thick which actual weight is
8kg.
● The weighted sheet further processed in hydraulic m/c of cycle time 30-40 minutes
which convert small sheet to thick rubber foam at temperature 165-170°c .
● After that is gets slice by High Speed Slicing m/c and delivered to TFM m/c.
● In TFM m/c the slice material get final shape and size.
● After that the processed material get packed and dispatched.
 Mostly Hazards Occur In Eva Foam Plant

Sr. No Observation Suggestion

1 Taking out of processed Do not use of hand

material from the hydraulic
machine with hand

2 Miss attention while taking Work have done by

out of processed material
from TFM m/c
3 While cutting wastage of Eva
foam in Band saw m/c
chances of finger cut injury
presence of mind
Guard ring system have
been placed
Product Image Of Eva Foam
 Water Supply System For Hydrant
And Hose reel Hose

● Capacity:
● Electric Motor Driven pump of
capacity: 273m³/Hr
● Diesel Driven Pump of capacity:
273m³/HR
● Jockey Pump of capacity:
10.80m³/HR
 Availability Of Fire Hydrant and Hose Reel Hose

Fire Hydrant:- A discharge pipe with a valve

and spout at which water may be drawn from
a water main (as for fighting fires).
Nos:- 12

Hose Reel Hose:- Fire hose reels are located

to provide a reasonably accessible and
controlled supply of water to combat a
potential fire risk.
Nos:- 12
 Types Of Fire Extinguishers In
Essen Speciality Films Pvt.Ltd
Sr.No Type Capacity Quantity

1 ABC 9Kg 30

2 CO2 9Kg 3

3 CO2 4.5Kg 7

4 BC 50Kg 1

5 BC 10Kg 3

6 ABC 2Kg 2
 Availability Of Fire Suit and Stretcher

Stretcher (nos-1)= A kind of litter, often of

canvas stretched on a frame, for carrying
the sick, wounded, or dead.

Fire Suit (nos-1) = A fire proximity suit

(also, silvers, silver bunker suit, or asbestos
suit) is a suit designed to protect a fire-
fighter from high temperatures, especially
near fires of extreme temperature such as
aircraft fires.
 Scope Of Improvements

● Detection and fixed fire fighting installation system have been placed in the
XPS storage and godown area.

● Proper guard ring system have been installed around the Butane pipe line
and also around the cutter of foam m/c in XPS.

● Detection and fixed fire fighting installation system have been placed in the
storage area of Injection Moulding, Eva and Eva foam.

● Good housekeeping have been done in XPS.

 Day To Day Activities Report
Sr. No Date Day Activities

1. 08/07/2019 Monday (A) Visit Whole Plant :-

1. Xps Plant
2. Eva (Ethylene Vinyl
Acetate)
3. Eva Foam
4. Injection Moulding
(B) Inspection Of Fire
Extinguisher

2. 09/07/2019 Tuesday * Visual Inspection Of

Extinguisher
3. 10/07/2019 Wednesday * Holiday

4. 11/07/2019 Thursday * Checking Of Fire

Extinguisher, Hose
Pipe, Hose Reel Hose.
5. 12/07/2019 Friday * Checking Of Hydrant
System, Hose Pipe &
Hose Reel Hose
6. 13/07/2019 Saturday * Visual Inspection
And Monitoring Of
Label Changing
7. 14/07/2019 Sunday * Inspection Of First
Aid Box
* Paste The Stickers
Label Of Danger In
Electric Panel
* Training On All
Check List. How To
Check The Major
Points Of The
Machine, Gas Cutting,
Welding Etc.
* Checking Of Hose
Reel
8. 15/07/2019 Monday * Check The Hoist &
Electric Panel
According To Check
List
9. 16/07/2019 Tuesday * Check The Electric
Panel According To
Check List
* Stick The Sign Board
Of Fire Extinguisher
10. 17/07/2019 Wednesday * Holiday

11. 18/07/2019 Thursday * Training On Work

Permit System
* Check The Fork Lift
According To Check
List
12. 19/07/2019 Friday * Inspection Of First
Aid Box
* Filling The PPE’S Box
* Inspection Of
Extinguisher
* Checking Of Cotton
Waste Form The
Whole Plant
13. 20/07/2019 Saturday * Inspection Of Whole
Plant

14. 21/07/2019 Sunday * Checking Of Water

Wastage
* Inspection Of Whole
Plant
15. 22/07/2019 Monday * Working On HIRA
16. 23/07/2019 Tuesday * Inspection Of
Extinguisher
* Whole Plant
Inspection
17. 24/07/2019 Wednesday * Holiday
18. 25/07/2019 Thursday * Working On HIRA
* Whole Plant
Inspection
19. 26/07/2019 Friday * Whole Plant
Inspection
* Including The Points
On HIRA
20. 27/07/2019 Saturday * Working On HIRA
* Inspection Of First Aid
Box
21. 28/07/2019 Sunday * Inspection Of Whole
Plant
* Planning For Water
Consumption
22. 29/07/2019 Monday * Inspection Of First Aid
Box
23. 30/07/2019 Tuesday * Inspection Of
Extinguisher
* Inspection Of Whole
Plant
24. 31/07/2019 Wednesday * Holiday
25. 01/08/2019 Thursday * Working On HIRA
26. 02/08/2019 Friday * Inspection Of Whole
Plant
* Inspection Of First Aid
Box
27 03/08/2019 Saturday * Inspection Of First
Aid Box
* Fixing Identification
Of Assembly Point
28 04/08/2019 Sunday * Inspection Of Whole
Plant
* Inspection Of First Aid
Box
 Special Thanks To

● Mr. Mangesh Dhurve ( EHS Manager)- for teaching us about how to make
the report of HIRA (Hazard Identification And Risk Assessment) and
Accident Investigation.

● Mr. Amol Patil ( EHS Executive)- for teaching us about how to take Induction
Training of new employees and workers and how to inspected the machines
and all safety points.

● Mr. Jay deep ( Supervisor)- for teaching us about the Fire water supply
system ( Pump house).
Thank
YOU