NO.OF VIBRATION POINTS NO.

OF DEFECTIVE POINTS
NO.OF VIBRATION POINTS NO.OF DEFECTIVE POINTS (Including minor problems also
areas )
1371 228 216 225
1311 1307 1305 192 177
1290
132
111
1197 1197

CORRECTION POINTS
Series1

84

27

NO.OF DEFECTIVE RECTIFIED

POINTS (Major areas )
 CASE STUDY #1
THEME: To reduce the vibration of motor.
PROBLEM: Looseness cause for more vibration

Wear Bush pin

COUNTER MEASURE: Change the bush pins

Bush pin

After change the bush pin

 FREQUENCY SPECTRUM

RESULT: Vibration decreases & eliminate the break down time

 04-10-2013 08-11-2013
VIBRATION (mm/sec)
EQUIPMENT MEASURING
Max
NAME POINTS
Limit HOR VER AXIAL HOR VER AXIAL
OLD BANBURY # 4 MOTOR NDE 1.7 0.35 0.96 0.75 0.95 1.19
4.5
MAIN MOTOR MOTOR DE 4.2 3.42 0.65 1.4 1.28 1.24
 CASE STUDY #2

THEME: To reduce the vibration of motor.

PROBLEM: Unbalance of blower

 COUNTER MEASURE: Add the correction mass (yellow in colur)

RESULT: Vibration decreases due to adding the correction mass.

 CASE STUDY #3

THEME: To reduce the vibration of motor.

PROBLEM: Base frame deformation in running

VIBRATION (mm/sec)
MEASURING
EQUIPMENT NAME Max
POINTS
Limit HOR VER AXIAL
15TR CHILLER COND. MOTOR NDE 15.87 10.79 84.40
4.5
PUMP MOTOR-1 MOTOR DE 16.78 47.60 47.14

COUNTER MEASURE: Modify the base structure.

VIBRATION (mm/sec)
MEASURING
EQUIPMENT NAME Max
POINTS
Limit HOR VER AXIAL
15TR CHILLER COND. MOTOR NDE 1.29 1.78 4.06
4.5
PUMP MOTOR-1 MOTOR DE 1.53 2.07 4.64

After changing the base

CASE STUDY #4