FINISHES - PTB

Walls and Finishes:

Non Public areas: Concrete Block work plastered with required grade of mortar
Public areas: Gypsum board partitions
Toilets and washrooms: Ceramic tile finish
In aluminium composite cladding, Shadow gap of 10mm should be provided and thickness of panel is minimum 4mm.
Columns in Public area: Aluminium composite cladding.
Wall protection guards, Corner guards and floor guard rails in BOH and Kitchen areas.
SS railing for wall protection at floor level in public areas.
Glass partitions with 12mm toughened laminated glass supported by structural steel comprising of powder coated MS fins
and Base plates.
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FLOORING
Public Areas:
Granite tiles with R10 (moderate slip risk) slip resistance requirement.
In Ground floor and basement BOH, service and technical areas – Concrete flooring
Toilets and Washrooms – Ceramic tiles with waterproofing beneath.
Fixed PBB’s – Plain mono-coloured non skid surface
IT server, telecom counter and check in counter area – Raised anti static flooring.
Airport plaza flooring – Flame finished dark coloured granite.
Non Public Areas:
Office areas – Vitrified tiles.
Stores, Plant rooms, Workshops – Heavy duty hard flooring – Vacuum dewatered and epoxy coated flooring
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FACADE: Curtain wall façade system composed of Glazed units, Solid concrete block wall, Composite aluminium panels.
Curtain wall system: Glazed panels in main building – 3M*1M(Tentative)
Pier – 2.25M*1M
Concrete masonry blocks: Ground floor in pier, East and west façade upto 2M high.
Aluminium insulated cladding: East façade of central processor and pier
West façade of central processor and pier.
South façade of pier.
Prefabricated aluminium metal façade with insulated panels of size – 3m wide * 1m High and 4mm thick with glass
wool insulation.
Thermal performance and acoustic requirements – Conductance(U-value), Solar heat gain coefficient(SHGC), Visual light
transmittance(VLT),Acoustic Insulation.
Fixed Link Bridge: FLB is a steel construction with concrete deck slab covered with frameless glazed façade. Roof includes Rain water stainless
steel gutter and Down take pipe.
Ramp House: Ramp house façade shall be covered with Aluminium composite panel.
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ROOF SYSTEM
 Roof system should be a complete weather proof water tight system.
 Drainage systems with SS gutters, syphonic storm water downtake pipes shall be designed as per Rainfall calculations mentioned in Book
2.1.
 PTB roof is standing seam and self supported type.
 Roof sheeting layers comprises of:(Bottom to Top):
 Steel liner – 35/250 Bare galvalume steel liner sheet.
 Vapour control layer – single layer of double sided aluminium foil/polyethylene film.
 Clip – Aluminium E clips to be used.
 Thermal insulation – glass wool insulation of 50mm thickness, min density 30kg/m3, thermal conductivity(K) – 0.3W/m2k
 Kalzip/Kingspan 65/429 profiled sheeting made from aluminium self supported standing seam roof system(AA 3004/AA 5025/AA
5052).min thickness of sheet is 0.9mm
WARRANTY FOR ENTIRE SYSTEM INCLUDING COMPLETE WEATHER TIGHT FOR A PERIOD OF 20YEARS.
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KALZIP SHEETING LAYERS

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CEILING
 Main ceiling below the roof in PTB should be Aluminium metal planks ceiling and is provided with Acoustic linings as required.
 In non false ceiling area, Exposed decks, structural elements, ducts and electrical conduits/trays are painted as specified.
 Contractor should provide a warranty for 10years for the baffled ceiling system against material and installation.
 Further different types of ceiling are used based on area.
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STAIRS AND LIFTS

Public areas: Steel load bearing structure with granite stone treads and SS guard rails.
Non Public areas: RCC Structure with risers and treads of Kota stone and painted MS hand rails.
Anti Slip Nosing should be provided for every staircase.
DOORS AND FINISHES
For glazed partitions, Glass door shall be provided or a combination of Powder coated aluminium frame and Glass.
If required for security purposes, Cabling to be done in aluminium frame.
Office and Non public areas – Fire rated metal doors.
From Public areas to service areas – Service area doors should be Fire rated metal doors.
BMA & BBA: Rolling shutters should be provided.
Windows should be provided with aluminium frame and toughened glass.
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Floor Finishes Walls

F1 Vitrified tiles 600mm x 600mm x 10mm W1 Solid concrete block masonry wall
F2 Antiskid ceramic tiles 600mmx600mmx8mm W2 Gypsum board partition wall
F3 Granite tile flooring GP 1 Glass partition (12mm toughened laminated glass)
F4 Vacuum dewater flooring 2.4m high
F5 Indian Patent Stone GP 2 Glass partition (12mm toughened laminated glass)
F6 Kota stone flooring 1.2m high
F7 Anti-static rubberized flooring GL-02 Aluminium framed Glass Partitions
F8 Vinyl flooring
F9 Raised data flooring Wall Finishes
F10 Carpet tile flooring P1 Emulsion paint
F11 Epoxy coating P2 Oil bound distemper
F12 Paver Block P3 Textured paint
F13 Wooden Laminated Flooring P4 Glazed ceramic tiles 200mmx200mmx8mm
TS To be specified P5 Aluminium composite panel cladding
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CEILING FINISHES
C1 Mineral Fibre 600 x 600mm grid ceiling
C2 Perforated Metal Ceiling
MT-03 Metal Baffle Ceiling System
C3 Gypsum board ceiling

FAÇADE SYSTEM FOR ATCT&ATCTB

 Façade should be a Curtain wall façade system composed of Aluminium composite panel cladding and glazed units.
 Façade for ATCT&ATCTB should be designed considering the thermal and acoustic performance factors such as U-value, SHGC, and Visual
light transmittance.
ROOF STRUCTURE FOR ATCT & ATCTB
Roof structure will be considered same as for PTB.
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WALLS – BRICK MASONRY

 Crushing strength for Dry bricks – Min 50Kg/cm2
 Crushing strength for Soaked bricks – Min 35kg/cm2
 Water absorption – When immersed in water, water absorption shouldn’t be more than 20% of dry weight.
 Joints in Brickwork – Joints shouldn’t exceed 10mm – IS 3414:1968.
 Bond in Brickwork – English Bond.
 Racking in Brickwork - Joints should be square raked upto depth of 15mm.
 RCC Stiffeners – RCC stiffeners should be provided for every 3Mlength*3Mwidth in wall.
 Testing – Should be as per IS 3495 – 1976.
 Full Brick Masonry – Mortar – 1:6
 Half Brick Masonry – Mortar – 1:4
WALLS – SOLID BLOCK MASONRY – IS 2185
 Crushing Strength – 50kg/cm2
 Drying shrinkage – Max – 0.1%
 Water Absorption – Shouldn’t be more than 10%.
 Variation in Length - +5mm
 Variation in width and Height - +3mm
 Joints – 10mm
 Racking – Depth 10mm
 Full Brick Masonry – Mortar - 1:5
 Half Brick Masonry – Mortar – 1:4
 RCC Stiffeners- In half brick masonry 100mm thick RCC band
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Testing of Blocks(IS 2185)
 In a consignment of 5000 blocks, 20 blocks collected for testing.
 All the 20 blocks are looked for dimensions and visual inspection.
 Block Density - 3 Blocks
 Compressive strength – 8 Blocks
 Water Absorption – 3 Blocks
 Drying shrinkage then Moisture movement – 3 Blocks
 Other 3 blocks for retesting Drying shrinkage and Moisture movement.
 FINISHES - PTB
PLASTERING
 Bullmarks of 15cm*15cm has to be put on blockwork surface at spacing 3M to maintain level of plastering.
 GI hexagonal wire mesh should be fixed at junctions of two different surfaces to avoid cracks in plastered surface.
 Plastering should be done from top to bottom.
 Mortar Proportion – 1:4
 Second coat of Plaster should be done after 3 to 5 days of first coat of plastering.
 For external plastering, Waterproofing chemical to be added to prevent damping of walls.

PAINTING
Paints to be used:
 Oil bound distemper
 Plastic emulsion
 Synthetic enamel painting
 Acrylic exterior painting
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ANTI SKID VITRIFIED FLOORING(EN 176:1991)

PROPERTIES TO BE CHECKED:
 Deviation in length,Thickness
 Straightness of sides Mortar Testing – IS 2250
 Rectangularity
 Surface flatness
 Water absorption – Shouldn’t be greater than 0.05%
 Moh’s Hardness – Shall not be less than 6
 Flexural strength – shall not be less than 27N/mm2
 Abrasion resistance
 Skid resistance – 0.6
 Breaking strength – shall not be less than 2500N
 Density – Shall not be less than 2gm/cm3
 Frost, Chemical, Thermal shock, colour resistance, stain resistance
 Thermal expansion - shall not be more than 9 * 10-6.
Tiling should be done with correct slope and levels. Mortar used shall be of 1:4 Mix proportion.
Bedding for Tiles: The thickness of bedding should not be less than 12mm and shouldn’t be more than 20mm. FFL should be marked before
laying of tiles.
Laying of tiles: Before laying, Tiles should be soaked in water for 2 Hours. On the bedding, tiles are placed tamped gently with wooden mallet
and there should be no hollow sound. Joints shouldn’t be more than 1.5mm wide. Spacer joints should be provided wherever required. Joints
should be filled with Cement grout or epoxy grout.
Testing: Tiles should be tested for plumb, line and level. At corners right angles should be checked. Hollowness of tiles should be checked after
placing.
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ANTI STATIC PVC FLOORING

PROPERTIES TO BE CHECKED:
 Flammability
 Slip resistance – R10 Testing - IS 3400
 Sound absorption – 3db
 Overall thickness – min 2mm
 Total weight, Residual indentation, Colour fastness
 Water resistance group, Vertical resistance, Electrical insulation to ground
 Static electric charge, Thermal resistance, Thermal conductivity
Material : PVC roll sheets/Tiles with a minimum thickness of 2mm. Width of rolling sheets can be in range of 1000mm,1500mm or
2000mm.Length of roll should be 10meters. Adhesive should be applied both to sub floor and PVC sheet. After laying the PVC sheet, surface
should be rolled with light wooden roller weighing 5KG to ensure full contact with under layer.
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CEMENT CONCRETE FLOORING

Mix Proportion – M20
W/C ratio – 0.5
Maximum size of aggregate – 12mm
Curing – 14 days
RAISED ACCESS FLOORING
Should support loading of 400kg/m2.
Components:
Floor Panels, Steel Pedestal, Pedestal cap, Finish.
WOODEN LAMINATED FLOORING(EN 13329:2016)
Properties:
Slip resistance – shall not be less than 0.6(coefficient of friction).
Fire resistance – B1.
 Should be installed at room temperature. Sub floor should be dry, rigid, even, clean.
 Polyethylene layer of atleast 0.2mm thickness laid over sub floor prior to laying.
 Gap of 12-15mm should be left from face of walls or objects to allow flooring to settle.
 Approved flexible sealant of Acrylic or poly urethane material is used to fix the planks.
 Top layer is of Polyurethane finish.
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MARBLE/GRANITE FLOORING
 Density of Dressed marble slabs – Shall not be less than 2620kg/cum
 Density of Dressed Granite slabs – shall not be less than 2650kg/cum
 Water absorption shouldn’t be less than 2%
 Flexural strength shouldn’t be less than 20N/sqmm Testing for Natural Building Stones – IS 1122
 Tolerance in thickness – 2%
 Tolerance in Length and Breadth – 3%
 Mortar Bedding – 1:4 Consistency.
 Thickness of Mortar - 12mm to 25mm.
 Joints shouldn’t be more than 1mm and cement grout should be filled within 15 – 20 minutes of laying.
 Flame finished granite slabs should be used in Plaza area and the flame finish should be done before laying only.
 When stone slabs are to be used on structural steel, slab should be fixed with self tapping screws with counter sunk and finished to match
the colour of granite slabs.
 Grinding and Polishing – After curing of stone work, grinding should be done with carborandum stone and final polishing should be mirror
polish grade.
 External Cladding – If Granite/ Marble are used for external cladding, Clamping system is used for fixing the Stone to the sub surface.
 Before fixing, there should be a gap of minimum 20mm between bottom of marble/granite and concrete/Brick backing.
 Protection: The stones should be protected with Plastic sheets or POP layer till final polishing and handing over.
 FINISHES - PTB

KOTA STONE FLOORING

 Sides of Kota slab should be fine chiselled to full depth.
 Thickness of slab after polishing should be as specified.
 Tolerance in Thickness – +2mm
 Tolerance in Length and Breadth - +5mm for Hand cut slabs and +2mm for Machine cut slabs.
 Mortar – 1:4 Consistency
 Mortar thickness – 12mm to 20mm.
 Joints filled with the colour grout matching the colour of the Kota stone.
 Flooring should be cured for minimum of 7 days.
 Grinding and Polishing – After curing of stone work, grinding should be done with carborandum stone and final polishing should be mirror
polish grade
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CERAMIC TILE FLOORING

 Specification for glazed earthenware wall tiles – IS 777
 Specification for testing of ceramic tiles – IS 13630
 Ceramic tile specifications – IS 13711,IS 13712,IS 13753, IS 13754, IS 13755, IS 13756
 Mortar consistency – 1:4.
 Firstly tiles are fixed on floor and then fixed on dado and skirting.
 The tiles are soaked in water for 2 hours before using for Skirting or Dado works.
 After DADO works, tiles are kept wet for 14 days continuously.
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CARPET TILE FLOORING

 Composed of Tufted yarn.
 Fibre shall be Fibre 100 solution Q BCF Nylon.
 Adhesive used for fixing should be Rubber based.
 FINISHES - PTB

CEILING FINISHES – METAL FALSE CEILING

 Metal tiles, Planks, Strips shall be made of Aluminium alloy.
 Acoustic sheeting should be done for Perforated ceiling based on Sound dampness calculations.
 The ceiling should be fixed on a Primary and Secondary suspension system taken from Slab.
 All the hardware used should be of G.I
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MINERAL FIBRE BOARD FALSE CEILING

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WATER RESISTANT FIBRE BOARD FALSE CEILING

ARCHITECTURAL METAL CEILING

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DOORS AND WINDOWS

 Contractor should submit shop drawings with all the necessary measurements and after approval, Contractor to submit Sample for each
door to be installed.
 For easy fitting of the doors, 12.5mm clearance should be left on all sides.
 Maximum deviation allowed in dimensions of the doors is +1.5mm
 Each door shutter should have following details:
 Name and Mark of Manufacturer.
 Classification, Size and thickness of shutters.
 Batch number/Date of manufacture.
 FINISHES - PTB

DOORS AND WINDOWS(S.S 316 Grade)

 Frames should be manufactured out of 18gauge (1.25mm) GS Sheet.

 Neoprene or Silicone seal weather strips shall be provided in Jambs.
 Shutters should be made from 22Gauge(0.8mm) GS sheet and should have 45mm thickness.
 Space between flushed skin sheets should be filled with core infill of honeycomb craft paper or Polyurethane foam.
 2 Vision panel should be provided which is a 5mm thick clear float glass.
 Frames and shutters should be coated with thermosetting polyester powder coating to 70micron DFT or PU Paint.
 For Windows and ventilators, 2 coats of Red oxide zinc chromate primer shall be applied after fabrication.
 After installation, 2 coats of synthetic enamel paint has to be applied.
Rolling Shutters:
 Shutters upto 12sqm area should be push and pull type and exceeding 12sqm should be having mechanical arrangement or electrically
operated system.
Tests:
 The following tests shall be conducted on the door shutter in accordance with IS 4020 (Part 1 to 16):
 Dimensions and squareness test, general flatness test, local planeness test, Impact indentation test, flexure test, edge
loading test, shock resistance test, buckling resistance test, slamming test.

 Steel Fire rated doors

 FRP Doors with Aluminium Frames
 Pressed steel Doors