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Chapter 3

Fundamentals of Mechanics
and Heat
Force
Linear acceleration of an object is proportional to the
applied force: F  m a
where x(t)
– F = force acting on an object [N]
F
– m = mass of the object [kg] m
– a = acceleration of the object [m/s2]
Torque
• Torque is produced when a force exerts a twisting action on
an object, tending to make it rotate
• Torque is the product of the force and the perpendicular
distance to the axis of rotation: T  F rsin
where
– T = torque [Nm] axis of rotation
– F = applied force [N] 
– r = radius [m] F r
–  = angle of applied force T

• Example
– calculate the braking force needed for a motor with a 1 m
diameter braking drum that develops a 150 Nm starting torque
Work
• Work is done whenever a force F moves an object a
distance d in the direction of the force: W  F d
where
– W = work [J]
– F = force [N]
– d = distance [m]
• Example
– calculate the work done
on a mass of 50 kg that
is lifted to a height of 10 m
Work
• Work is performed on a rotating object by a torque when
there is an angular rotation: W  T 
where
– T = torque [N m]
–  = angular displacement [radians]
• Example
– calculate the work performed by an electric motor that
develops a 100 Nm torque at 1750 rpm on a pulley that
lifts a mass in 25 s
Power
• Power is the rate of which work is performed P  W
where t
– P = power [W]
– W = work [J]
– t = time to do the work [s]
• Common units are kW and hp
– 1 hp = 746 W = 0.746 kW
• Example
– calculate the power developed
by an electric motor that lifts a mass
of 500 kg to a height of 30 m in 12 s
Power
• The mechanical power output of a motor depends on the
torque and rotational speed: P  2 nT  nT
where 60 9.55
– P = mechanical power [W]
– T = torque [N m]
– n = speed [rpm]
• In more general terms:
P  T
–  = speed [radian/s]
• Example
– Calculate the power output on a
motor rotating at 1700 rpm during a prony brake test where
the two spring scales indicate 25 N and 5 N, respectively
Transformation of Energy
• Forms of energy include:
– mechanical energy (potential and kinetic)
– thermal, chemical, and atomic energy
– electrical energy (electric and magnetic)
• Energy can be transformed from one form to another
– the term “machine” is the generic term for those devices that
convert power from one form of energy into another
– conservation of energy: can not be created or destroyed
– conservation of power: power in plus stored released energy
equals power out plus energy stored and power losses
Machine Efficiency
• Whenever energy is transformed, the output is always less
than the input because all machines have losses: Pi  Po  Ploss
where
– Po = output power Pi Po
Machine
– Pi = input power
PLoss
– Ploss = power losses
Po
• The efficiency of a machine is defined as:   100%
Pi
where
Po
–  = percent efficiency  100%
Po  Posls
• Alternate forms of the definition:
Pi  Ploss
 100%
Pi
Kinetic Energy
• Kinetic energy is stored in moving objects
– energy must be added to an object to make it move
• For objects with linear motion: Ek  12 mv 2 v
– Ek = kinetic energy [J]
– m = object’s mass [kg] m
– v = object’s velocity [m/s]
• For objects with rotational motion: Ek  12 J  2
– J = moment of inertia [kg m2] 
–  = angular velocity [rad/s]
J
Inertia, Torque, and Speed
• To change the speed of a rotating object, a torque must be
applied for a period of time
• The rate of change of the speed (angular acceleration)
depends upon the inertia as well as the torque:   tT
where J
–  = change in angular velocity tT
n9.55
– t = time interval of applied torque J
– T = torque
– J = moment of inertia
Example
– a flywheel with an 10.6 kg m2 inertia turns at 60 rpm. How long
must a 20 Nm torque be applied to increase the speed to 600 rpm?
Speed of a Motor / Load System
• An electric motor applies a torque on the shaft
• A load applies a counter-torque on the shaft
• The net torque will accelerates or decelerate the shaft:
Tnet  Tm  Tld

Motor Load

Tm  Tld
Speed of a Motor / Load System
Torque-speed characteristics of an electric induction motor
and a fan load

Max torque
20
kN m motor operating point
zero net torque
Torque

10 constant speed
fan
0
0 900 1800 rpm
Speed
Directional Flow of Power
• Power supplied to the mechanical system
– applied torque is in the same direction as rotation
• Power absorbed from the mechanical system
– applied torque is in the opposite direction of rotation

Motor Load

Tm  Tld
Motor Load
Power
Tm  Tld
Power
Heat
• Heat is a form of energy and the SI unit is the joule
– energy of vibrating atoms/molecules
– thermal potential is expressed as a temperature
• Thermal energy systems are analogy to DC circuits
– heat [J]  electrical charge
– temperature [K,C]  voltage
– heat flow [W]  current
– thermal mass [J/ C]  capacitance
– thermal conductivity [W/(m C)]  conductance
– thermal insulation  resistance
Temperature
The temperature depends upon the received heat, mass, and
material characteristics: Q  m c t
where
– Q = change in the quantity of heat [J] t
– m = mass of object [kg]
– c = specific heat [J/(kg C)] Q
m
– t = change in temperature [K, C]
Example
for a water heater, calculate the heat required to raise the
temperature of 200 L of water from 10C to 70C assuming
no losses (cH2O = 4180 J/kg C; 1 LH2O = 1 kg)
Temperature
• Kelvin temperature scale is a measure of the absolute value

• Thermal mass is the mass of object times specific heat


Heat Transfer by Conduction
• By heating one end of a metal bar
– its temperature rises due to increase atomic vibrations
– the vibrations are transmitted down the bar
– the temperature at the other end of the bar rises
• Thermal conduction is similar to the flow of electric current:
where
P (t1 t 2 )
 A
– P = heat transmitted [W] d
– (t1 - t2) = temperature difference across object [C]
– d = thickness of object [m] d A
– A = cross sectional area [m2]
P  P
–  = thermal conductivity [W/(m C)]
t1 t2
Thermal Convection
• A continual current of fluids that provide cooling is called
natural convection
– Fluids, like air, oil, and water, in contact with hot surfaces
warm up and become lighter
– lighter fluids rise
– cooler fluids replace the rising fluids
– the warm fluids cool and sink
• The convection process can be
accelerated by employing a fan
or pump to create a rapid circulation
– called force convection
Heat Loss by Convection
The heat lost by natural air convection is: 
P3 A t1 t 2 
1.25

where
– P = heat loss by convection [W]
– A = surface area of the object [m2]
– t1 = surface temperature of the object [C]
– t2 = ambient temperature of the surrounding air [C]
Example
– a totally enclosed motor has an
external surface area of 1.2 m2
– when operating at full-load, the
surface temperature rises to 60C
in an ambient of 20C
– calculate the heat loss by natural convection
Heat Loss by Convection
The heat loss by forced air convection is: P 1280V t t
a

1 2

where
– P = heat loss by convection [W]
– Va = volume of cooling air [m3/s]
– t1 = temperature of the incoming (cool) air [C]
– t2 = temperature of the outgoing (warm) air [C]
Example
– a fan rated at 3.75 kW blows 240 m3/min of air through a 750
kW moter to carry away the heat
– if the inlet temperature is 22C and the outlet temperature is
31C, estimate the losses in the motor
Radiant Heat
• Radiant heat energy (electromagnetic waves-infrared
spectrum) can pass through empty space or vacuum
• All objects radiate heat energy as a function of temperature
• All objects absorb radiant energy from other surrounding
objects
• An object reaches a temperature equilibrium point when
– it is the same temperature as that of its surroundings
– it radiates as much energy as it receives
and the net radiation is zero
Radiant Heat Loss
The heat that an object looses Type of surface k [W/(m2 K4)


by radiation: P  k A T14 T24  polished silver
bright copper
0.2  10-8
1.0  10-8
where oxidized copper 2.0  10-8
aluminum paint 2.0  10-8
– P = heat radiated [W]
oxidized iron 4.0  10-8
– A = surface area of object [m2] insulation 5.0  10-8
– T1 = object’s temperature [K] enamel paint 5.0  10-8

– T2 = temperature of surrounding objects [K]


– k = constant that depends on the nature of the object’s surface
Example
– calculate the heat loss by radiation for the motor from the
natural convection example, which has an enamel surface
Homework
1. An automobile engine develops a torque of 600 N-m at a
speed of 4000 r/min. Calculate the power output in watts
and in horsepower!
2. The rotor of an induction motor has a moment of inertia of
5 kg.m2 . Calculate the energy needed to bring the speed
A) From zero to 200 r/min
B) From 200 r/min to 400 r/min
C) From 3000 r/min to 400 r/min
3. A motor drives a load at cw speed of 1000 r/min. The
motor develops a cw torque of 12 N.m and load exerts a
ccw torque of 15 N.m
A) Will the speed increase or decrease?
B) If this situation persist for some time, in what
direction will the shaft eventually rotate?
4. A motor drives a flywheel having a moment of inertia of 5
kg.m2 The speed increases from 1600 r/min to 1800 /min in 8s
Calculate
A) The torque developed by the motor (N.M)
B) The energy in the flywheel at 1800 r/min (kJ)
C) The motor power (W) at 1600 r/min
D) The power input (W) to the flywheel at 1750 r/min

5. Calculate the heat (MJ) required to raise the temperature of


100 kg of copper from 200C to 1000C!

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