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used worldwide.
The Major constituents of
concrete are :
Cement
Water
Coarse aggregates
Fine aggregates
Admixtures, if required
Sheet 5 of 57
Admixtures are used in concrete mix to improve various properties.
Admixtures should not impair strength and durability of concrete nor
combine with any of the constituents to form harmful compounds nor
increase the risk of corrosion of reinforcement. If two or more
admixtures are used simultaneously in the same concrete mix, data
should be obtained to assess their interaction and to ensure their
compatibility.
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Concrete is generally graded according to its compressive strength.
In the designation of concrete mix, the letter M refers to the mix and the
numeric refers to the specified characteristic strength of concrete cubes of
150 mm size at 28 days, expressed in MPa (N/mm2).
The concrete of grades M5 and M7.5 are mainly used for lean concrete
bases, mass concrete, foundations for masonry walls and other simple or
temporary reinforced concrete constructions. These need not be of design
mix concrete
The concrete of grade M10 normally used for mass filling, encasing and
underground plain concrete work. Concrete grade of M15 are used for
encasing and minor structural work.
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Batching plant is the unit where all ingredients of concrete are mixed
accurately in their right proportion and quantity. A batching plant
should conform to the stipulations of IS – 4925.
Cont’d
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Cont’d
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Curing is required for the concrete to achieve best strength and hardness.
This happens after the concrete has been placed. Cement requires a moist,
controlled environment to gain strength and harden fully. The cement paste
hardens over time, initially setting and becoming rigid though very weak, and
gaining in strength in the days and weeks following. In around 3 weeks, over
90% of the final strength is typically reached though it may continue to
strengthen for decades.
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Plain Cement Concrete (PCC)
Generally M7.5/M10 grades of concrete are used for PCC as blinding
concrete or mud mat as levelling pad below RCC
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Ready-mix concrete is a type of concrete that is manufactured in a
factory or batching plant, according to a set proportion, and then
delivered to a worksite, by truck mounted transit mixers
Central mixing
Transit mixing or Truck mixing
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Heat-resistant concrete are made with Blast Furnace slag
cement conforming IS : 455.
Basult coarse aggregate conforming to Is : 383 and basult
sand conforming to IS : 383
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The concrete in which reinforcing steel bars are stretched and
anchored to compress it and thus increase its resistance to
stress.
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Pre-tensioned Concrete
Pre-tensioned concrete is cast around already tensioned steel
tendons. When the tension is released force is transferred to
concrete as compression by static friction.
Post-tensioned Concrete
Post-tensioned concrete is
a method of applying
compression after pouring
concrete and the curing
process.
For general requirement,
method of applying pre
and post tensioning
IS:1343 (1980) shall be
followed.
Sheet 19 of 57
Fiber reinforced concrete (FRC) is concrete containing fibrous
material which increases its structural integrity. It contains short
discrete fibers that are uniformly distributed and randomly oriented.
Fibers include steel fibers, glass fibers, synthetic fibers and natural
fibers. Within these different fibers that character of fiber reinforced
concrete changes with varying concretes, fiber materials, geometries,
distribution, orientation and densities
The properties that are improved
by using fibres in cement concreteFRC are mainly used in the
/ mortar are: following areas:
Fracture toughness Pavements at the airfield
Flexural strength Bridge overlays, highways
Ability to sustain increased and
deformation and to control cracks street pavement
Resistance to fatigue Industrial flooring
Impact Repair and new construction
Thermal shock in
Spalling of concrete etc. hydraulic structures
Canal lining etc.
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Self-consolidating concrete, also known as self-compacting
concrete and SCC, is a highly flowable, non-segregating concrete that
spreads into place, fills formwork, and encapsulates even the most
congested reinforcement, all without any mechanical vibration. It is
defined as a concrete mix that can be placed purely by means of its
own weight, with little or no vibration. As a high-performance concrete,
SCC delivers these attractive benefits while maintaining all of
concrete's customary mechanical and durability characteristics.
Adjustments to traditional mix designs and the use of superplasticizers
creates flowing concrete that meets tough performance requirements.
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Some of the advantages of using SCC are as follows:
(Cont’d)
Opportunities to create structural and architectural shapes and
surface finishes not achievable with conventional concrete.
Improved pumpability
Limitations of SSC
Caution should be taken when using SCC in flatwork as it has
limited bleeding characteristics and may be subject to plastic
shrinkage cracking if not properly protected and cured. Higher
powder contents bleed less than conventional concrete and can
also lead to plastic shrinkage cracking if not properly cured.
Sheet 22 of 57
Shotcrete (also known by the trade name Gunite) uses
compressed air to shoot concrete onto into a prepared surface.
Shotcrete is frequently used against vertical or overhead
surfaces, as it eliminates the need for formwork Shotcrete is a
process where concrete is sprayed onto a surface using a
Shotcrete feeder gun.
A Shotcrete contractor can
trowel smooth or form the
Shotcrete for texture while it is
still wet. Once cured the
hardened properties of Shotcrete
are very similar to typical cast-in-
place concrete.
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the benefits of Shotcrete are :
It has a high strength factor
Lasting durability
Easy to apply
Low permeability
Excellent bonding properties
Unlimited possibilities for shape and design
Due to the countless benefits of Shotcrete, in most cases it can be
used as a structural material.
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The Application of Shotcrete
The easy application of Shotcrete can be used to create
complex forms or shapes such as:
Sheet 25 of 57
Pervian concrete is a mixture of coarse aggregate, cement,
water and little to no sand. Mostly used in pavements. A
typical pervian concrete pavement has a 15-20% void structure
and allows 1.5 to 3.5 litres of water per minute to pass through
each square meter.
Sheet 26 of 57
RCC carries heavy loads, is now developing as a
fast, economical construction method for dams,
off-highway pavement projects, heavy-duty
parking and storage areas, and as a base for
conventional pavement. RCC is a stiff, zero-slump
concrete mixture with the consistency of damp
gravel comprised of local aggregates or crushed
recycled concrete, Portland cement, and water.
The mixture is placed and roller compacted with
the same commonly available equipment used for
asphalt pavement construction. The process
requires no forms, finishing, surface texturing, or
joint sawing and sealing.
Because of its low water-cement ratio, RCC
typically has high strengths similar to, or even
greater than, conventional concrete. RCC's high-
strength properties combined with ease of
construction and high rate of production often
make RCC more economical than a flexible
pavement. Additionally, more than 20 years of
exposure as logging roads in cold climates have
demonstrated that RCC has adequate resistance to
freezing and thawing.
Sheet 27 of 57
Asphalt concrete, normally known simply as asphalt or AC (in North
America), is a composite material commonly used for construction of
pavement, highways and parking lots. It consists of asphalt binder and
mineral aggregate mixed together then laid down in layers and
compacted
Sheet 29 of 57
Polymer concrete is part of group of concretes that use polymers to
supplement or replace cement as a binder. The types include polymer-
impregnated concrete, polymer concrete, and polymer-Portland-cement
concrete
Advantages of polymer concrete include:
Construction Joint
A vertical or horizontal surface
in reinforced concrete where
concreting was stopped and
continued later.
Sheet 32 of 57
Cutting / breaking of concrete can be done using
the following techniques :
By Jack Hammer
By Diamond cutting
Flat Sawing
Wall sawing
Wire Sawing
Hand/Chain Sawing
Core Drilling
Safety Grooving
By Blasting
Sheet 33 of 57
A Pneumatic Drill or Jack Hammer is a portable percussive
drill powered by compressed air . The same type of
equipment mounted to construction machinery can also
be hydraulically powered.
Sheet 34 of 57
Flat Sawing :
The Flat saw uses diamond blades from 8" - 60" diameter, yielding
cutting depths to 27" deep.
Flat sawing is the fastest and most economical choice for creating
openings and trenches in concrete and asphalt.
Sheet 35 of 57
Sheet 36 of 57
Wall Sawing :
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Wire Sawing :
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Hand / Chain Sawing :
Hand Sawing
Sheet 41 of 57
Hand / Chain Sawing :
Chain Sawing
Sheet 42 of 57
Core Drilling
Where round holes are required, a diamond core drill is the
answer.
At Concrete Cutting Systems Inc. we can drill any size hole from
1/4" - 36" in diameter.
Core drill units consist of a diamond core bit, drill motor, drill post
and a power source such as electric, or hydraulic.
The most common uses are for openings for plumbing, electrical,
test cores, bumper posts, handrail, anchor bolts and thick
concrete demolition.
Sheet 43 of 57
Safety Grooving:
A Safety Groover is a specially
designed saw that makes a series of
evenly spaced saw cuts on floor
surfaces to provide traction and
promote water Evacuation.
Sheet 45 of 57
The following tests are generally performed for
conducting the NDT of concrete structure.
Sclerometric Test
Ultrasound Test
V-Meter MKIII™
Vu-Con™ System
E-Meter MK II™
Sheet 46 of 57
Rebound Hammer Test
The Schmidt Rebound Hammer also known as Swiss Hammer was
developed in 1948.
The rebound value is read from a graduated scale and is designated as the
rebound number or rebound index.
The compressive strength can be read directly from the graph provided on
the body of the hammer.
Sheet 47 of 57
Interpretation of Results in Rebound Hammer Test:
The rebound reading on the indicator scale has been calibrated by the
manufacturer of the rebound hammer for horizontal impact, that is, on a
vertical surface, to indicate the compressive strength.
Rebound hammer
digital reading
Sheet 48 of 57
Sclerometric Test :
The Sclerometric test technique is similar to the rebound hammer test.
However, it consists of and electronic block and a sclerometer.
Connect the sclerometer and the electronic block when the test is set out.
Switch on the power, the CST-MG4 is ready for operations, and then the
indicator display adjusts the test direction by pressing up or down or side
arrow accordingly.
Upon releasing the hook, block head strike on the concrete, the outcome
display on the electronic block indicator.
Sheet 49 of 57
Typical View of a Sclerometer
Sheet 50 of 57
Ultrasound Test
This kind of tests are carried out with the range of instruments
that use sound or stress waves in order to determine the properties of
concrete and other materials non-destructively.
V-Meter MKIII™ :
This is one of the most advanced
ultra-sonic test system for
accurately identifying basic
characteristics of coarse grained
materials like concrete, wood, etc.
Sheet 51 of 57
Ultrasound Test (contd):
Vu-Con™ System:
This is an Impact Echo System used for measuring the thickness
and quality of concrete.
Sheet 52 of 57
Ultrasound Test (contd):
E-Meter MK II™:
Sheet 53 of 57
E-Meter MK II™(contd):
Determination of resonant
frequency of Materials:
Sheet 54 of 57
Non-Destructive Testing with Ground
Penetrating Radar
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Non-Destructive Testing with Ground Penetrating Radar
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