AUTOMATED

BOTTLE FILLING
PLANT
Presented by
Jasreen Kaur Mehta
Manmeet Singh
Himanshu Pruthi
Deepak Vyas
 AUTOMATION
Automation is used as a
control system and
information technology to
reduce the need of human
work for goods and
productivity.

Increasing
Productivity
Reducing Effort
Reducing Cost
 SCADA

SCADA is “Supervisory Control and Data Acquisition”

– real time industrial process control systems used
to centrally monitor and control remote or local
industrial equipment such as motors, valves, pumps,
relays, sensors, etc

SCADA systems:
used to monitor and control a plant or equipment in
industries
Project Objective : To design a ”Bottle
filling and Capping Station” using Wonder
ware Intouch SCADA.

Software Used : Wonderware Intouch

version 10.1.
PLC

 A Programmable Logic Controller (PLC) is an industrial computer centre

system that continuously monitors the state of the input devices and makes
decisions based upon a custom program to control the state of output
devices.
LADDER LOGIC
 Ladder logic is widely used to program PLCs, where sequential
control of a process or manufacturing operation is required.
Ladder logic is useful for simple but critical control systems or
for reworking old hardwired relay circuits.
INTOUCH OVERVIEW

 InTouch Application Manager - Is used to create, manage, and

select HMI application projects.
 InTouch WindowMaker - Is the devleopment environment
used to create HMI applications.
 InTouch WindowViewer - Is the runtime environment for
applications created in WindowMaker.
DEVELOPMENT MODE
DEVELOPMENT OF BOTTLING PLANT

We see that there are different bottles whereas in the run time we require only
one of them. This is done keeping in mind the visibility of each bottle.
RUNTIME OF BOTTLING PLANT
 START
WORKING OF PROJECT
The project is made in Window Maker of Intouch software LOG IN
and executed in Window Viewer.

In window viewer, the project would run as:

When the switch is turned on, a bottle will be filled to full FILLING
by a tank filled with liquid as indicated.
Liquid poured to the bottle when its presence under the
tank is sensed. CAPPING
Then a clamper brings down the cap to the mouth of bottle,
places it there and then returns back to its original position.
The bottle is capped is then moved to the packaging and
LABELING
storage.

PACKING

STOP
 BOTTLE FILLING PLANT

Automation Attributes
Sensing Tags
Filling Slider
Rejection Location
Capping Visibility
Labeling Blink
Packaging Object size
Colour fill
PROCESS
 In the Intouch Application Manager, select file New Create new
Application. This creates a new Intouch application.
 Double click on this application, it opens Intouch Window maker.
 In Window maker we select File New Window. A dialog box appears
asking for name, window type, window color and other properties.
 We name the window as ”bottle fill”, window type as replace , frame
style as single and click on OK. A window appears as per defined by us.
 Wizard icon Wizard Selection window graphical objects.
 Wizard Selection window symbol factory option double click
 In the symbol factory window there are various categories of the
graphical objects like Tanks, Containers etc. We select the different
objects as per our requirement.
 WINDOW SCRIPT

Since there is no manual work i.e. no

slider is being used, window script has
to be used for incrementing the value
of the counter, whose tag name
is used as the expression for all other
objects.

There are two parts in the script:

(a) On Show: how the things should
appear as soon as the window
viewer is started.
(b) While showing: how things will
appear once the task starts to run
on window viewer.
LIST OF ANIMATIONS
For all the objects taken from the symbol factory, we perform Break
Cell operation so that we are able to change their properties as per our
requirement. Following is the figure showing the list of the properties
available for each object from Symbol Factory:
COMPONENTS
Storage Tank
 The liquid to be filled in the bottle is pumped into the tank through
which the filling process takes place.
Conveyer Belt
 Conveyer Belt is used for the movement of the bottles to various
station of filling , capping labeling etc.
Capping Machine
 The process of capping is done at the capping station. Vertical
movement of the machine as the bottle approaches to it ensures the
capping process by applying a cap over the bottles.
Labeling Machine
 As the bottle is done with the process of filling and capping
process ,it proceed towards the labeling machine.
Doors
 They are used for entry and exit purpose which is required
to add bottles to the conveyer belt which then carries it to
the different section of the filling plant.
Slider
 A slider is used to determine the continuous process of
the filling plant. Each movement of the bottle and the
process is synchronised with the help of a slider.
Main Switch
 This ON/OFF switch is the main lever to start the
process and stop at any moment as required by the
operator.
LOG IN
START UP
FILLING

Once the bottles are detected in the input side the conveyor motor switches ON
and it starts moving in the forward direction. The bottles then reach the desired
position for filling and the conveyor stops. The corresponding pumps in process
tank switch ON and filling operation takes place
CAPPING

The bottles are transported to the capping arrangement. IR sensors are

kept to stop the bottles in the desired position for capping to take place.
Once the bottles reach the position the conveyor motor switches OFF. The
capping of bottles is done using actuator arrangement.
LABELING

After filling and capping process, the bottle is sent for labeling. A proximity
senser is used to detect the bottle and labeling is done.
PACKAGING

After labeling process, bottle is sent for packaging and storage.

 STATUS WINDOW

 The controller could easily switch over to the different processes that are being
done in the plant. He can supervise any part of the process choosing the
desired window from the options. Real time data is displayed of the process.
ALARM SYSTEM
 An alarm system broke out whenever there
is a shortage of liquid in the storage tank
or the temperature of the plant began to
rise in case of any fire to check the safety
of the filling plant.this alarm could easily
be turned off by the controller after the
shortcoming is met.
CONCLUSION
 The design of ”Bottle Filling Plant using SCADA” is successfully
implemented in Intouch SCADA.
 This project can be implemented practically when SCADA is connected
with PLC. More enhanced features can be added up to it. Some features
are:
1. Automatic Labeling of Bottles.
2. Defected Bottles such as bottles without cap or less in weight
should be automatically removed.
3. Automatic pick up of bottle after filling it up.
REFRENCES

 Diac manual
 www.diac.co.in

 www.wikipedia.com

 www.southlandelectrical.com

 www.dynamicengineers.co.in

 www.plcmanual.com
THANK YOU