SARANATHAN COLLEGE OF ENGINEERING

TRICHY
PROJECT GROUP NO. 8
DESIGN AND FABRICATION OF HAMMERING
AND GRINDING MACHINE

BY, GUIDED BY,

813815114071- S.Nagaraj Mr.S.Karthikeyan M.E.
813815114072-S.Nanthakumaran Assistant Professor.
813815114112-AL.Vaithilingam
813815114120-K.B.Vijayendra
CONTENT

• Aim
• Abstract
• Introduction
• Principle of working
• Calculation
• Uses & Advantages
• 3D Modelling
• Problems occurred
Aim:
To design and fabricate a HAMMERING AND GRINDING MACHINE

Abstract:
1. This project involves the non-muscular power source to raise the hammer
preparatory to striking and accelerate it onto the work being hammered.
2. A Typical power hammer works on the principle of crank and slider mechanism.
3. This machine also includes grinding wheel.
4. The main objective is to reduse the man power.
Introduction:

POWER HAMMERING:
Power hammers are mechanical forging hammers that use a non-muscular power
source to raise the hammer preparatory to striking, and accelerate it onto the work being
hammered.

GRINDING:
Grinding machines remove material from the work piece by abrasion, which can
generate substantial amounts of heat. To cool the work piece so that it does not overheat
and go outside its tolerance, grinding machines incorporate a coolant .
Principle of working: Slider crank mechanism
• A single slider crank chain is a modification of the basic four bar chain.
• It consist of one sliding pair and three turning pairs.
• It is usually found in reciprocating steam engine mechanism.
• This type of mechanism converts rotary motion into reciprocating motion and vice
versa.
• As the crank rotates,the cross head Reciprocates in the guides and thus the piston
reciprocates in the cylinder.

Objectives:
I. It is used to reduce Human effort & Time
consumption.
II. To Improve the efficiency of hammering.
Components:
• Pulleys
• Shaft
• Motor
• Belt
• Hammer
• Grinding Wheel
• Guide way
• Joints & Screws
Uses:
• Hammering
• Pressing
• Grinding

Advantages:
• Compact in size
• Easy in maintenance
• Save time
• Multiple operation
• Continuous process is possible
• Portable
Perspective view
Front view Side view

Software Assistance:
SolidWorks 17

Top view
Bill of Materials:
S.NO PART MATERIAL DIMENSION QUANTITY
(mm)
1 BASE MILD STELL 790 x 280 x 5 1
2 CRANK MILD STEEL 150 x 50 x 5 1

3 CONNECTING MILD STEEL 500 x 50 x 5 1

ROD
4 SMALLER PULLEY MILD STEEL DIA 80 1

6 LARGER PULLEY MILD STEEL DIA 180 1

5 GRINDING WHEEL ABRASIVE A24 BSF 1

100 x 6 x 16
6 RAM DIE MILD STEEL DIA 100 x 7 1
7 COLUMN MILD STEEL 25.4 x 25.4 x 1 1
8 BOLT AND NUT MILD STEEL M12, M16 8
9 MOTOR - 0.25 hp 1

10 GUIDE WAY MILD STEEL 25.4 x 25.4 x 1 1

Cost Estimation:
S.NO COMPONENTS COST IN RUPEES

1 BASE 250
2 CRANK AND CONNECTING ROD 70

3 PULLEYS 300
4 1 INCH SQUARE BAR 150

5 ½ INCH SQUARE BAR 50

6 RAM DIE 50
7 COLUMN 50
8 NUT AND BOLT 120
9 SCREW AND WASHER 25
10 GRINDING WHEEL 60
11 MOTOR 1200
TOTAL 2325
Disadvantages:

1. Jamming on the guide way

2. Much force is not expected
3. Vibration on vertical column & base
References:
1. V.B.Bhandari, “Design of machine elements”, McGraw Hill Education,
2010.
2. M.F. Spotts and T.E. Shoup, “Design of machine elements”, pearson Education,
2004.
3. R.S khurmi, “Theory of machines”, McGraw Hill Education, 2003.
4. PSG Design Data Book, PSG College of engineering and Technology,
coimbatore .
5.Prabhu. T.J ., : Design of Transmission Elements”,Mani Offset, Chennai, 2000.
6. C.S.Sharma, KamleshPurohit, “Design of Machine Elements”, Prentice Hall of
India, Pvt.Ltd.,2003.
7.Sundararajamoorthy T.V. Shanmugam .N, “Machine Design”,
AnuradhaPulications, Chennai, 2003.
8. P.N. Rao, “Manufacturing technology, machine tools”, McGraw Hill Education,
2003.
9.website: Wikipedia
THANK YOU