UID: 4403 P.

O: 73013016 , Priority 3 QUANTITY-1

Date Responsibility
Milestone MODI HEAD CHUTE PIECE OF CONV NO CV055
05.06.11 ASIS CHAKRABARTI
Impact on Despatch of Chute

Reason for
Fabrication is Not completed
failure

Mild steel plates were given on 3rd June, Stainless Steel liners supplied on 12th June But Fustners ( M12 Nuts and Bolts M16) were Not
why
supplied.

Why MR given on 13th June and not available at store

Why CAM failed to procure SS plate well in advance before releasing plan

Responsibility
Root Cause Action to procure SS plate was take late by cam
CAM

Sl.No Action Plan Date Responsibility

1 CAM to plan in advance for special items 08.06.2019. CAM

1 TATA STEEL GROWTH SHOP

UID: 4404 P.O: 73012963 , Priority 4 QUANTITY-1
Date Responsibility
Milestone GA & DETAIL OF DEFLECTOR PLATE
05.06.11 ASIS CHAKRABARTI
Impact on Despatch of deflector plate

Reason for
Fabrication is Not completed
failure

why Drilling on liners were not completed.

There were 1060 drill holes with CSK. Mild steel plates were given on 3 rd June but Stainless Steel liners are not supplied on 13 th June .
Why
409 grade SS plate is not available at store

Why CAM failed to procure SS plate well in advance before releasing plan

Responsibility
Root Cause Action to procure SS plate was take late by cam
CAM

Sl.No Action Plan Date Responsibility

1 CAM to plan in advance for special items 08.06.2019. CAM

2 TATA STEEL GROWTH SHOP

 UID: 3544 P.O 72009728 Priority 130 QUANTITY- 18
Date Responsibility
Milestone Side Guide
08-06-2019 ASIS CHAKRABARTI
Impact on DU failure at Machine Shop

Reason for failure Fabrication was not completed

Item supplied on 25 May but Job started on 30 th May , Fitting completed on 4th June ( Qty 18, Welding completed on 5th June.
Why
Dressing completed on 7th June but job was not cleared by QA due to incomplete holes

Due to hole dia 90 mm was not cut at # 5 and at PO dia 22 hole was not mentioned to be done at fabrication so job is not
Why
passed.

Hole dia 90 mm to be cut at preparation and dia 22 to be done at Fabrication is not mentioned at PO.
Why

Why Mistake by PED.

Responsibility
During detailing all gas cutting holes must be completed and all activity to be properly mentioned at
Root Cause
PO PED

Sl.No Action Plan Date Responsibility

1 Re-checking to be done before releasing nesting to shop. 11.06.2019. PED

4 TATA STEEL GROWTH SHOP

UID: 2913 P.O:72005914, Priority 43 QUANTITY-1
Date Responsibility
Milestone HOIST DRUM DIA.624 (OPENING & CLOSING)
25.05.11 ASIS CHAKRABARTI
Impact on Delay in crane assly

Reason for
Fabrication was not completed
failure

Shell of PO 75001679 was supplied to Machine shop on 10 th June

why

Previously it was decided to buy shell upto 650 mm dia as KCP was unable to roll above 30mm thick. The thickness of shell is 36mm.
Why
Later on decision changed that shell to be rolled at shop. Shell fabrication completed on 3 rd June but failed to rectify ovality

Why KCP is not taking load and it is to be done at 250 Ton where 250 Ton is engaged with filler plate ( priority 5) which is higher priority

Responsibility
Root Cause Failed to take timely decision.
CAM

Sl.No Action Plan Date Responsibility

1 To procure seamless pipe before releasing for manufacturing 01.06.2019. CAM

5 TATA STEEL GROWTH SHOP

UID: 2934 P.O:72005836, Priority 37 QUANTITY-1
Date Responsibility
Milestone TOP FRAME
12.06.11 ASIS CHAKRABARTI
Impact on Delay in DU compliance of Machine Shop

Reason for
Fabrication was not completed
failure

Job was B category so to complete side guard ( A category job ) and Conveyor Fitters were not engaged for 2 nd stage fitting.
why

Only 2 Gangs of fitters ( 4 nos) available at Group both gangs were engaged at above mentioned job . After completing fitting of
Why
conveyor fitting completed on 13th June.

Why One fitter has gone in long leave ( leave till 18, Due to son;s illness at Bagaluru so no fitter was available to restart Top Frame job.

Responsibility
Root Cause Resource constrain.
CAM

Sl.No Action Plan Date Responsibility

1 To procure seamless pipe before releasing for manufacturing 01.06.2019. CAM

6 TATA STEEL GROWTH SHOP

UID: 3783 P.O: 72013501 , Priority 138 QUANTITY- 1
Date Responsibility
Milestone DEFLECTOR PLATE
04.06.11 ASIS CHAKRABARTI
Delay in DU compliance of Machine shop
Impact on

Reason for
Fabrication is Not completed
failure

why material was supplied on 13th but not as per drawing. ( there will be a 25* chamfer which is to be done at preparation not completed)

Why Marker failed to assess the chamfering so not marked on plate after CNC cutting.

Why Mistake by marker at PED

Responsibility
Root Cause Mistake by PED.
PED

Sl.No Action Plan Date Responsibility

1 Detailing should be rechecked before releasing for item cutting 08.06.2019. PED

7 TATA STEEL GROWTH SHOP

UID: 3314 P.O: 72010394 , Priority 153 QUANTITY- 1
Date Responsibility
Milestone GUIDE
04.06.11 ASIS CHAKRABARTI
DU failure of assly section
Impact on

Reason for
Fabrication is Not completed
failure

why Material was not supplied till 14th June

Why PO is in MFG with 153 priority so not cut

Why Focus to complete RFD po first

Responsibility
Root Cause Focusing on higher priority jobs.
Prep

Sl.No Action Plan Date Responsibility

1 Time to complete RFD should be taken less to give focus on lower priority. 08.06.2019. PED

8 TATA STEEL GROWTH SHOP

UID: 3436 P.O: 72008005 , Priority 173 QUANTITY- 1
Date Responsibility
Milestone SUSPENSION LEVER
04.06.11 ASIS CHAKRABARTI
DU failure of crane
Impact on

Reason for
Fabrication is Not completed
failure

why Material supplied on13th June

Why Nesting available 26th April but PO is in MFG with 173 priority so not cut

Why Focus to complete RFD PO first

Responsibility
Root Cause Focusing on higher priority jobs & RFD jobs.
Prep

Sl.No Action Plan Date Responsibility

1 Time to complete RFD should be taken less to give focus on lower priority. 08.06.2019. PED

9 TATA STEEL GROWTH SHOP

UID: 3025 P.O: 72007004 , Priority 146 QUANTITY- 1
Date Responsibility
Milestone L T PLATFORM- MK (LPT-1)
15.06.11 ASIS CHAKRABARTI
DU failure of crane
Impact on

Reason for
Fabrication is Not completed
failure

Material supplied till 11th June but till that time Material of Jamadoba Chute were supplied so all resources were depute to complete
why
Chute

Priority of Chutes are 3, 4 & 5. These are shut-down jobs. Materials of chutes supplied late ( SS plate on 12 june, which are to be
Why
drilled first ( 1287 Drill) which was a late supply .

Why To complete shut down jobs with higher priority lower priority were not focused

Responsibility
Root Cause Focusing on higher priority jobs & RFD jobs.
Prep

Sl.No Action Plan Date Responsibility

1 Time to complete RFD should be taken less to give focus on lower priority. 08.06.2019. PED

10 TATA STEEL GROWTH SHOP

UID: 3025 P.O: 72007085 , Priority 146 QUANTITY- 1
Date Responsibility
Milestone L T PLATFORM- MK (LPT-1X)
15.06.11 ASIS CHAKRABARTI
DU failure of crane
Impact on

Reason for
Fabrication is Not completed
failure

Material supplied till 11th June but till that time Material of Jamadoba Chute were supplied so all resources were depute to complete
why
Chute

Priority of Chutes are 3, 4 & 5. These are shut-down jobs. Materials of chutes supplied late ( SS plate on 12 june, which are to be
Why
drilled first ( 1287 Drill) which was a late supply .

Why To complete shut down jobs with higher priority lower priority were not focused

Responsibility
Root Cause Focusing on higher priority jobs & RFD jobs.
Prep

Sl.No Action Plan Date Responsibility

1 Time to complete RFD should be taken less to give focus on lower priority. 08.06.2019. PED

11 TATA STEEL GROWTH SHOP