Sei sulla pagina 1di 39

LFT-D PANEL

OVERVIEW
WHAT IS LFT-D PANEL?
“LFT-D Panel : Long Fiber-Reinforced Thermoplastic by Direct Compounding”

“L Panel” Long Fiber Reinforced Thermoplastic by Direct Compounding is a


concrete slab mould that replaces Plywood and Coated Phenolic Board

Length (mm) Width (mm) Thickness (mm) Weight (kg)


1,820 606 12 8.2
LFT-D PANEL PROCESS
The reinforcement of resin which is the polypropylene in the primary extruder and the
reinforcement of glass fiber in the secondary extruder create the product to produce better
performance in tone and duration of service.
.

POLYPROPELENE also known as polypropene is under the family of thermoplastic


polymers used in a wide variety of applications and unusually resistant to many chemical solvents,
bases and acids. PP is a light colored naphthenic mineral oil with adequate body to seal and
separate wooden and steel forms from concrete.

Molecular Formula : (C3H6)n


Density : 0.855 g/cm3 amorphous / 0.946g/cm3 crystalline
Melting Point : 130 to 171𝑑𝑒𝑔𝑟𝑒𝑒 C. (266 to 340𝑑𝑒𝑔𝑟𝑒𝑒 F; 403 to 444 K)
Maximum Temp. : 275𝑑𝑒𝑔𝑟𝑒𝑒 F. – 135 𝑑𝑒𝑔𝑟𝑒𝑒 C.
Minimum Temp. : 32 𝑑𝑒𝑔𝑟𝑒𝑒 F. – 0 𝑑𝑒𝑔𝑟𝑒𝑒 C.
Tensile Strength : 4,500 psi.
CHARACTERISTICS OF LFT-D PANEL
1. INCREASE THE REUSE TIME
Remarkably increased reuse time compare to plywood
and coated phenolic board. Improved concrete surface
quality.

2.EXELLENCY IN STRENGTH
Less damage on the corner and the surface due to
structure optimized design. Satisfaction of required
strength in concrete mould.
3. EASY TO CONSTRUCT AND REMOVE (EXTRACT)
Interchangeable structure with other concrete moulds,
10%~15% lighter than plywood, No need to use mould
remover.

4. WELL-LIGHTED CHARACTERISTIC

No need to use other illumination (improve efficiency


and operational safety) due to natural color
(translucency).
LFT-D PANEL ENVIRONMENTAL TEST
Moisture Resistance of 90 Degree Celsius
Heat Resistance of 80 Degree Celsius Cold Resistance of (-) 40 Degree Celsius
MATERIAL PROPERTY
HEAD UNIT KSI MPa STANDARD TEST RESULTS
- -
Color Natural
Gravity g/cm^2 0.018 0.124 ASTMD792 1.28
Tensile Strength Kgf/cm^2 18.45 127 ASTMD638 1300
Flexural Strength Kgf/cm^2 25.55 176 ASTMD790 1800
Flexural Modulus Kgf/cm^2 1053 7262 ASTMD790 74000
Izod Impact Strength Kgf.cm/c 0.85 6 ASTMD256 60
m
Shrinkage Rate % 0.1 - 0.2
Percentage of % 0.05 under
Moisture Content
Thermal Deformation °C ASTMD648 160
Temperature
Percentage of Glass % 45
Fiber
Reuse Time Cycle 50
LOAD CALCULATION
Dead Load Live Load Design Load

480 Kg/m2 250 Kg/m2 730 Kg/m2

4,709 N/m2 2,453 N/m2 7,158 N/m2

Concrete Load Capacity

Based on Design Value of 7,158N/m2 = 4meters high concrete x 1m x 1m

Maximum Spacing 300mm if Along Cross Section and 360mm if Longitudinal


Section
INITIAL EXPLORATION
Horizontal Vertical
(L) 340mm x (L) 340mm x
(W) 185mm x (W) 185mm x
12mm thk. 12mm thk.
Area: .0629 sqm Area: .0629 sqm

921.9 KN, 33.3KN

Weight capacity Weight capacity


93,975.5 Kg 3,394.5 Kg

Based on Load test result that


conducted last August 20, 2015
PRACTICAL TESTING
DETAILED DRAWING
ACTUAL SITE
APPLICATION
VYKIM FORMWORKS & CONST. CORP -
SLAB
BATANGAS
COLUMN: STATE
Batangas StateUNIVERSITY
University -
COLUMN
BAM: SM SAN JOSE DEL MONTE
SM SAN JOSE DEL MONTE - BEAM
BULACAN
AMAIA SCAPES BULACAN -
BUNGALOW
AMAIA SCAPES BULACAN -
BUNGALOW
AMAIA SCAPES BULACAN -
BUNGALOW
PDB PROPERTIES INC – PUTATAN
MUNTINLUPA
TOYO CONSTRUCTION-PASIG CITY
NUVALI STEPS – STA ROSA
PHILIPPINE SCIENCE HIGH SCHOOL
PHILIPPINE SCIENCE HIGH SCHOOL
LFT-D PANEL vs. PHENOLIC BOARD

LFT-D PANEL PHENOLIC BOARD

Specific Gravity 1.28 0.7


Weight 8.2 Kg 30 Kg
Thickness 12mm 12mm
Size (L) 1.8m x (W).6m (L) 2.4m x (W) 1.2m
Flexural Modulus 7,262 MPa 7,358 MPa
Flexural Strength 176 MPa 69 MPa
Light Penetrability
Water Proofing
Quality of Materials PP – FG Wood

Price 1,750 1,200 – 1,600


Reuse Time 50 Times and more 6 - 10 Times
SAVINGS
LFT-D PANEL PHENOLIC BOARD

1 time to buy 6 times to buy


Size 1.80m x 0.60m/pc 1.22m x 2.44m/board
Area 1.08sqm 2.98sqm
Quantity 2.65 pcs LFT-D Panel 1 pc of Phenolic Board
Price Php 1,750/Panel Php 1,200/Board
Cost Php 4,637.50 for 50 times 1,200 for 6 times
Usage/Times 50 times 6 times
Cost Per Usage Php 92.75 200.00
% Per Usage 3.00% 16.67%
Savings per usage 107.25
Electric Saving
Savings in Labor
Used of Form Oil
Time Saving
Comparison for Slab Formwork System

SLAB
LFT-D PANEL PHENOLIC

FRAMING SPACING 300MM 400MM


25.25% more than
ALUMA BEAM
phenolic
FOR EXAMPLE AREA
100.00 sqm 100.00 sqm
lm of aluma lm of aluma
330.00 250.00
pesos/sqm pesos/sqm
650.00 650.00

214,500.00 162,500.00
Difference for every 100 sqm
52,000.00
Per Sqm expenses per sqm savings per sqm
520.00
SHORING SPACING 800-1200MM 800-1200MM
ACCESSORIES DOUBLE PIPE DOUBLE PIPE
PIPE PIPE
TIE ROD TIE ROD
BASE JACK BASE JACK
U HEAD U HEAD
SHORING JACK SHORING JACK
COMMON NAIL 2" COMMON NAIL 2"
Price 1,750.00 1,200.00

Area 1.08 per panel 2.98 per board

FOR EXAMPLE AREA 100.00 sqm 100.00 sqm

Price/Sqm 1,890.00 per sqm in 50 times 3,576.00 per only 6 times use

Price/100sqm
189,000.00 on 50 times usage 357,600.00

difference/per 100 sqm 168,600.00

difference/per sqm savings 1,686.00

Summary
Total 520.00 1,686.00

Difference 1,166.00 per sqm.

RE-USE/TIMES 50.00 and more 6.00 times

SAG 100% NON SAG 98% NON SAG

Electric Saving YES

Savings in Labor YES

Used of Form Oil YES YES

Time Saving YES


TEST CERTIFICATES
LIST OF OUR EXISTING CLIENTS

 PDB PROPERTIES INC.


 BELLAVITA LAND CORP.
 MAKATI DEVELOPMENT CORPORATION (MDC)
 TOYO CONSTRUCTION
 NEDSTEEL CONSTRUCTION & DEVELOPMENT CORPORATION
 IPM REALTY AND DEVELOPMENT SERVICES
 ALLHOME
 R.M. MANGUBAT CONSTRUCTION
 NUVALI STEPS PARKWAY
 SUBNET CONSTRUCTION
 VYKIM FORMWORKS & CONSTRUCTION CORP.
LFTD PANEL WITH FRAME
ACCESSORIES
THANK YOU!!!

Potrebbero piacerti anche