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• The process engineer will end up specifying the main constraints on the
vessel design: if you don’t know how to do this properly, you can’t really
design anything
© 2012 G.P. Towler / UOP. For educational use in conjunction with
Towler & Sinnott Chemical Engineering Design only. Do not copy
Chemical Engineering Design
Pressure Vessel Design
• Strength of Materials
• Vessel Specifications
• Materials of Construction
• Code rules are often applied even for vessels that don’t
require construction to code
– Savings of not following code rules are negligible as vessel
shops are set up to do everything to code
• Strength of Materials
• Vessel Specifications
• Materials of Construction
A sphere!
(To scale)
• Usually vertical
– Easier to distribute fluids across a smaller cross section
– Smaller plot space
• Ellipsoidal
– Cheaper than hemispherical and less
internal volume
– Depth is half diameter
– Same thickness as shell
– Most common type > 15 bar
• Torispherical
– Part torus, part sphere
– Similar to elliptical, but cheaper to fabricate
– Cheapest for pressures less than 15 bar
• Usually weld reinforcing pads to thicken the shell near the nozzle. Area
of reinforcement = or > area of nozzle: see Code requirements
© 2012 G.P. Towler / UOP. For educational use in conjunction with
Towler & Sinnott Chemical Engineering Design only. Do not copy
Chemical Engineering Design
Swaged Vessels
• Strength of Materials
• Vessel Specifications
• Materials of Construction
ε = (L – L0)/L0
Cross-sectional area A
Stress or Strain
Stress Stress
Strain Strain
Time Time
y
• The maximum shear stress is half
Normal stresses x, y the algebraic difference between
Shear stress τxy the principal stresses:
Maximum shear stress = ½(1 - 2)
For design purposes, often just use 1 - 2
• BPV Code gives values for maximum allowable stress for different materials as a
function of temperature, incorporating a safety factor relative to the stress that
causes failure (ASME BPV Code Sec. II)
• Failure in compression is by buckling, which is much harder to predict than
tensile failure. The procedure in the Code is iterative. This should definitely be
left to a specialist
PD
L L
4t
• Vertical section:
H
Ph D H 2h t
PD
Longitudinal stress, L H
2t
Hoop stress, H
• Similar equations can be derived for other
geometries such as heads (see Ch 13)
• Strength of Materials
• Vessel Specifications
• Materials of Construction
• Design pressure
• Maximum operating pressure plus a safety margin
• Margin is typically 10% of maximum operating pressure or 25 psi, whichever is
greater
• Usually specify pressure at top of vessel, where relief valve is located
• The BPV Code Sec. VIII Div. 1 doesn’t say much on how
to set the design pressure
• “..a pressure vessel shall be designed for at least the most severe condition of
coincident pressure and temperature expected in normal operation.”
• Minimum
– Lowest mean metal temperature expected in operation, including
transient conditions, upsets, auto-refrigeration, climatic conditions,
anything else that could cause cooling, minus a margin
– Margin is typically -25F
– MDMT: minimum design metal temperature is important as metals
can become brittle at low temperatures
340 + 50 = 390F
120 psig
340 F
• Strength of Materials
• Vessel Specifications
• Materials of Construction
• Safety
– Material must have sufficient strength at design conditions
– Material must be able to withstand variation (or cycling) in
process conditions
– Material must have sufficient corrosion resistance to survive in
service between inspection intervals
• Ease of fabrication
• Cost
– Includes initial cost and cost of periodic replacement
• Nickel Alloys
– Inconel, Incolloy – high temperature oxidizing environments
– Monel, Hastelloy – expensive, but high corrosion resistance, used for
strong acids
• Other metals such as aluminum and titanium are used for special
applications. Fiber reinforced plastics are used for some low
temperature & pressure applications. See Ch 7 for more details
• The maximum allowable stress values are at 40ºC (100ºF) and are taken from
ASME BPV Code Sec. II Part D. The code should be consulted for values at
other temperatures. Several other grades exist for most of the materials listed.
• Finished vessel relative costs are not the same as materials relative costs as
vessel cost also includes manufacturing costs, labor and fabricator’s profit
• Strength of Materials
• Vessel Specifications
• Materials of Construction
• Hemispherical heads Pi Di
t
4 SE 0.4 Pi
• Ellipsoidal heads Pi Di
t
2 SE 0.2 Pi
• Torispherical heads
0.885 Pi Rc
t
SE 0.1Pi
Rc is the crown radius: see Ch 13
• Results are good enough for preliminary costing, but not for
mechanical design
© 2012 G.P. Towler / UOP. For educational use in conjunction with
Towler & Sinnott Chemical Engineering Design only. Do not copy
Chemical Engineering Design
Pressure Vessel Design
• Strength of Materials
• Vessel Specifications
• Materials of Construction