Presented By

Mr. AMEER SOHAIL H 4BP15ME009

Guided by,
Prof. Nithin Salian
Dept. of Mechanical Engineering
Bearys Institute Of Technology, Mangalore.
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 CONTENTS

 Introduction
 Production Highlights
 Products
 Major Ingredients For Production
 Internship Outcome

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 INTRODUCTION

 Aradhya Steel Wires Private Limited was incorporated in1989

at Davanagere.
 An industry, which has undergone a radical shift in its
paradigm thinking.
 The total installed capacity of the Company is expected to
reach 18000 MT P.A
 The Company is manufacturing MS/HC steel wire Black &
Galvanised from 0.13 mm to 5.00mm Dia.
 The Company’s products are having utility in Wire Ropes,
Control Cables & Spring Industry etc.

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 Production Highlights
 Descaling, Pickling & Coating
To remove hard deposit using descaler.
To remove impurities.
To protect corrosion.

Fig. 1
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 Wire drawing machines
Wires are drawn using Dry Blocker machines.
Dry Blocker machines of 2 to 11 blockers.
The two new machines, 7 Blockers and 11 Blockers, will give
a production of 600 and 800 MT per month respectively.

Fig. 2
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 Patenting Furnace
Heat treatment of steel wires is done here.
Steel wires are heated according to their carbon content.
The LPG/Propane gas fired patenting furnace will have a
capacity of 1200 MT running with 36 wires.

Fig. 3
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 Galvanizing Furnace
Immersing of steel wires into molten zinc.
The capacity is 400 MT per month with 36 wires.

Fig. 4

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 Products
 Spring Steel

Fig. 5 Fig. 6

 At Aradhya steels are consistently engaged in providing high

quality spring steel meeting all the International Standards that
meets global standards and specification.
 Brilliant finish and sheared edges to suitably allow bending and
mouldings in desired springs.

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 Steel for Auto cable Industry

 Highly durable range of steel for auto cable industry is

flexible and endurable.
 Strands & flexible shafts and import from GCR, Italy for
stranding & closing of automotive strands.
 These strands are mainly applied in guy wire, stay wire,
messenger wire, and steel core for ACSR, cable, etc.

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 Steel for Conductor Industry
 Right wires and coils to be used in ACSR conductors.
 These are galvanised with ceramic bath and ceramic sinker
plate, which insures uniform coating and superior surface
finish.

 Steel for Infrastructure

 Steel wires and coils for infrastructure projects have high
tensile strength and are highly durable.
 Product has properties like corrosion resistance, Bright
surface, and strict control of chemical composition, high class
welding, wetting and feeding characteristics.

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 Steel for Steel Wire Rope
 Steel wires which are used for steel wire rope, these wires
have high tensile and are phosphate coated.
 Further these are also galvanized to ensure corrosion
resistance.
 The wide range includes:
1. Wire dia: from 0.14 mm up to 5.00m
2. Wire ropes: 1.5 mm up to 32 mm in all standard constructions

Fig. 7 11
 Steel for Tyre Industry

 The steel wires we provide are of premium quality and in

compliance with all international standards.
 These are extensively used in tyre and industry and deliver all
their services perfectly.

Fig. 8

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 Major Ingredients For Production

 High carbon steel wire rods.

 Power: The required power will be sourced from
BESCOM
 Gas: The LPG/Propane require for gas furnace
 Water
 Man Power Requirements
 Stores & Consumables: The technology used in the
process in indigenous and the required store
consumables.

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 INTERNSHIP OUTCOME

 Uses of mechanical instruments.

 Handling and storing of Instrument.
 Knowledge about industries standard.
 Caliberating the instrument.
 Identification of problems.
 Method of solving problems.
 Facing the customers.

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