YARN MANUFACTURING – 2nd ASSIGMENT

BRANCH :- TEXTILE TECHNOLOGY

(Semester - 4th)
SUBJECT :- YARN MANUFACTURING-II
SUBMITTED BY: -
Abhishek Rathaur(1861943).
Amit Pandey(1861944).
Bhoopendra Kr. Singh(1861945).
Dipti Singh(1861946).
Sumit Kr. Yadav(1861949).
Somnath(1861948).
Shivani Tyagi(1861947).
Umang Shakya(1861950).

SUBMITTED TO: -
MR. SHUBHAM JOSHI
 TOPIC
DIFFERENT TYPES OF DRAFTING SYSTEM
AVAILABLE IN MARKET
 Topics Covered
1. Drafting
2. Need for drafting
3. Drafting system
4. Different type of drafting system available in market
5. Weighing systems used in drafting arrangement
6. Different draw frame machine available in market
7. Conclusion
8. Reference
 Drafting

Drafting is process of attenuating the loose assemblage

of fibers by passing it through a series of rollers.
 Need for drafting

• To straighten the fibers in the strand.

• To parallize the fibers in the strand.
• To reduce the mess per unit length of the fiber strand.
 Drafting System

Drafting System is known as the no. of rollers & how th

e rollers are arrange in the draw frame machine.
The drafting system is the heart of the draw frame and th
us the part which exerts the most decisive influence on q
uality.
Different type of drafting syste
m available in market
PLATT SACOLOWELL VERSAMATIC DRAFTING SYSTEM

 It is 3 over 4 drafting system.

 It can process fibre staple length from 1” to 2”.
 The middle roller does not touch bottom roller giving
‘SLIP- -DRAFTING’.
 The pressure exerted on top rollers are defferent .
 SACM 4 OVER 4 DRAFTING SYSTEM

 It is four over four drafting system.

 A special metallic top and bottom rollers are used.
 Both top and bottom rollers are with flutes on them.
 The pressure on front and second top drafting rollers
are greater than third and back top drafting rollers.
 RIETER POLAR DRAFTING SYSTEM

 In this drafting system, back pair of rollers followed by

two sets of ½ drafting systems.
 Second and third bottom rollers are smaller in
diameter to enable closer setting.
 The pressure exerted on top rollers are by pneumatic
loading 0.75 kg/sq. cm.
 ZINSER TYPE 720 DRAFTING SYSTEM

 It is a modified version of 4/4 drafting system offering

tubular shaped web collector.
 For small setting,the second and fourth top rollers are
made movable.
 The draft is split up between the back and the front
zone.
 3 over 3 pressure bar drafting system

 It is designed to run at a very high speed and a wide range of staple

length.
 It comprises three top and bottom rollers that are arranged for single
or two drafting zones and a small diameter pressure bar for fibre cont
rol.
 Main zone setting is adjusted according to fibre length by altering the
relative position of pressure bar and second top roller.
 For short staple, the bar is set forward and the second top roller is tilt
ed in forward direction.
 For longer staple, the bar is tilted backward and so is second top rolle
 Whitin Roberts 4 over 5 drafting system

 This is also known as ‘universal system’ of 4/5 drafting sys

tem.
 There is a ½ drafting system in the middle.
 The setting between third and fourth bottom rollers being fi
xed.
 The use of small diameter second and third roller permits cl
oser
setting for short staple length fibre.
Weighing systems used in drafti
ng arrangement
 Dead Weight System

The weight hook r

In the this system, In this system,
est on the top roll
a common saddle hook & dead w
er shaft. The botto
rest on two top rol eights are conn
m of the hook is a
lers. At the center ected by a lever
ttached to another
of the saddle load with a fulcrum
hook. The hooks
is applied using d point.
are carried by dea
ead weight.
d weight.
 Top Arm Weight System

Coiled springs are used to give desi When he compressed air is supplie
red weighting. Coiled spring are pl d to the pressure hose it expands. A
aced in the saddle housing. s it expands it pushes the pressure p
in. The pressure pin connected with
pressure bar & pressure head which
is pulled downward direction.
 Magnetic Weighting System

In Magnetic Weighting System temporary m

agnet are formed to weight the top rollers. T
hus, magnetic force exercise the necessary l
oading. The magnetic field is varied by chan
ging the current that energies the magnetism
& thus the loading on the rollers are altered.
Different type of drawframe mach
ine
available in market
S52 Drawframe by Marzoli

• 3 over 4 drafting
system
• Delivery can
diameter - 24 inch
• Built with
automatic can
changing
Versatamatic DE Drawframe by
Platt Saco Lowell
• Available in two models DE-7C and DE-8C
• DE-7C have 3 over 4 drafting system
• DE-8C have 4 over 5 drafting system
• Total drafting range- 5-16
• Back drafting range 1.08-3
• This drawframe is available with reciprocating
turntable(which not only rotate but also move
can back and forth)
Global Drawframe by Platt Saco
Lowell
• 3 over 3 with
pressure bar drafting
system
• 1-3/4inch backzone
setting for most of
the cotton staples for
both carded and
combed qualities
• Back zone draft-1.7
for 1st passage,1.02
for second passage
DO/2 Drawframe by Rieter
• High speed
Drawframe using
3 over 5 polar
Drafting system
• Front bottom rolls
diameter 1-
3/8inch
• Back bottom rolls
diameter 1-
3/32inch
DO/6 Drawframe by Rieter
• Pneumatically loaded 3
over 3 pressure bar drafting
system
• Top rolls diameter 1-
17/32 inch
• Bottom roll of 2-1/16,1-
3/32,1-3/32 inch
• Delivery speed upto
1640 ft/min
• Automating changer for
can of 20 inch diameter
• Production rate upto
800lb/hour
SB52 and RSB 52 Drawframes by
Schubert and salzer
• 2 delivery draw frame
• 3/4 drafting system
• Bottom roller Dia. - 1-
1/4"
• Top roller dia.- 1-
9/16"
• Total pressure on
each top roller -132
lbs
• Drafting range -3.5-
8.5
• Fiber length 3-
5/32"(80 mm)
SB 51 Drawframe by Schubert and
Salzer

• 3/4 drafting system

• Bottom roller Dia. - 1-1/4" exception 2nd roller dia-
3/4"(19mm)
• Top roller dia.- 1- 9/16"
• Automatic can changer for can size from 14 inch to
39 inch
• Delivery speed 1640 ft/min
720/1 Drawframe by Zinser
• Belongs to 720 groups of drawframes by Zinser
• Can - O- Mat Automatic can changer
• Lev-O-Mat Autoleveller

RSB 51 Drawframe by Schubert and

Salzer
• Small delivery cans -14" Dia (350 mm)
• One delivery high speed drawframe
DO/5 drawframes by Rieter
• 1 delivery draw
frame
• 3/3drafting system
• Very high speed -
1968ft/ min(600
m/min)
• Frame has a
device. Called
'Stopmonitor' for
monitoring the
sliver guide
 CONCLUSION

This assignment leads us a brief knowledge about diff

erent drafting system which are available in the market
, different types of weighing systems and different typ
es of drawframe machine available in industry.
 Refernce
We have taken help following sources:-
o http://textileeducationtips.blogspot.com/2013/02/what-i
s-drafting-system-drafting.html?m=1
o Elements of drawframe and combing by A.R KHARE.
Thankyou