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PEMBUATAN BIOPLASTIK
DAN KARAKTERISASI
MEKANIK
1
Origins of
Plastics
• Petroleum-based (oil and natural gas)
• Bio-based (plants)
• Composite or thermoplastic starch =
petroleum-based + bio-based or
bio-based + bio-based
amylose
amylopectin
Starch-based Plastics
Thermoplastic starch
Granular starch
(TPS)
Other polymers
Additives / plasticizers
TPS and Melted Polymer
6
Processing Plastics – Injection Molding
Thermoplastics and some thermosets
• when ram retracts, plastic pellets drop from hopper into barrel
• ram forces plastic into the heating chamber (around the spreader)
where the plastic melts as it moves forward
• molten plastic is forced under pressure (injected) into the mold (die)
cavity where it assumes the shape of the mold
Barrel
http://en.wikipedia.org/wiki/Injection_mold 7
Processing Plastics – Extrusion
Thermoplastics
• plastic pellets drop from hopper onto the turning screw
• plastic pellets melt as the turning screw pushes them forward by
the heaters
• molten polymer is forced under pressure through the shaping die
to form the final product (extrudate)
8
KARAKTERISASI MEKANIK
9
Basic definitions
“Stress adalah beban dibagi luas
penampang bahan”
unit: dimensionless
technical: m/m
10
Elastic and plastic deformation, fracture
what happens when the tensile stress is increased?
11
Elastic Deformation
1. Initial 2. Small load 3. Unload
bonds
stretch
return to
initial
F
12
Plastic Deformation (Metals)
1. Initial 2. Small load 3. Unload
linear linear
elastic elastic
Plastic means permanent.
plastic 13
Modulus Young atau Elastisitas
14
Hooke’s Law
σ=Εε
F L
stress strain
A L
Young’s Modulus
(modulus of elasticity)
F ( Lf Li ) A
E
stress
E
stress
L
A E
strain strain Li F
L
Stress-Strain Diagram
ultimate
tensile
strength
UTS 3 necking
Strain
yield Fracture
strength Hardening
y 5
2
Elastic region
Plastic slope =Young’s (elastic) modulus
Region yield strength
Plastic region
ultimate tensile strength
Elastic strain hardening
σ Eε Region
4
fracture
σ 1
E
ε E
σy
Strain ( ) (L/Lo)
ε 2 ε1
18
19
Young’s Moduli: Comparison
Graphite
Metals Composites
Ceramics Polymers
Alloys /fibers
Semicond
1200
1000 Diamond
800
600
Si carbide
400 Tungsten Al oxide Carbon fibers only
Molybdenum Si nitride
E(GPa) 200
Steel, Ni
Tantalum <111>
Si crystal
CFRE(|| fibers)*
Platinum
Cu alloys <100> Aramid fibers only
100 Zinc, Ti
80 Silver, Gold Glass-soda AFRE(|| fibers)*
Aluminum Glass fibers only
60
Magnesium, GFRE(|| fibers)*
40 Tin
Concrete
109 Pa 20 GFRE*
CFRE*
Composite data based on
Graphite GFRE( fibers)* reinforced epoxy with 60 vol%
10
8 of aligned carbon (CFRE),
CFRE( fibers)*
6 AFRE( fibers)* aramid (AFRE), or glass (GFRE)
Polyester
4 PET fibers.
PS
PC Epoxy only
2
PP
1 HDPE
0.8
0.6 Wood( grain)
PTFE
0.4
LDPE
20
0.2
• Kekuatan tarik bioplastik dihitung dengan persamaan
berikut:
21
Bentuk Geometri
22
Bentuk Geometri
23