Andritz P&P

PULP & PAPER
PULP MILL
REFERENCES
NOVEMBER 2018
Production capacity
expanded to:
1,560,000
t/a
MAJOR MODERNIZATION &

CAPACITY EXTENSION
Celulosa Arauco y Constitución S.A, Chile
ANDRITZ to supply major pulp production technologies and key

process equipment for ARAUCO’s MAPA project in Chile.
Total capacity 1,560,000 t/a
Start-up 2021
Raw material EUCALYPTUS
2 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

Project status:
• DP received
SCOPE OF SUPPLY • KOM’s with customer
• in house engineering
ARAUCO MAPA, Horcones, Arauco, Chile started
• project manning
• starting procurement HIGHLIGHTS
Woodyard Fiberline Pulp drying • Estimated capacity increase

1,450,000t/a
• A complete wood processing plant • A complete fiberline
• Full EPS delivery
• Three debarking and chipping lines • Capacity of 4,700 admt/d bleached (Engineering, Procurement,
with RotaBarker technology and • Lo-Solids continuous cooking Supervision)
HHQ-Chippers • TurboFeed chip feeding system
• Bark handling with BioCrushers • Brown stock and bleaching • Complete woodyard,
• HQ-Press bark presses washing DD-Washers fiberline, Evaporation. and
• SmartWoodyard products • 2-stage oxygen delignification
white liquor plant
• SmartWoodyard
Evaporation Recovery boiler White liquor plant technologies: advanced
decision support information
• An energy-efficient black liquor • A Complete white liquor plant system, ChipperEKG,
evaporation plant • Recaustizicing plant with a CrusherEKG and ScanChip
• Capacity of 1,750 tons/hour capacity of 15,300 m3/d
• High dry solids content of 80% • Two lime kilns with a capacity 700 • Innovations in secondary
• Secondary condensate quality t/d each condensate quality
enhancement for 100% reuse • LimeGreen filters
• Methanol liquefaction system • LimeWhite filter
enhancement
• LimeDry filters

Production
capacity:
1,100,000
t/a
KEY TECHNOLOGIES FOR

COMPLETE PULP MILL
Chenming Shouguang, Meilun, China
New hardwood pulp mill with an annual pulp production capacity of

1.1 million tonnes.
Start-up 2019
Raw material HARDWOOD

SCOPE OF SUPPLY
Chenming Shouguang, Meilun, China
HIGHLIGHTS
Woodyard Fiberline Pulp • Annual pulp production
capacity of 1.1 million tonnes
• Complete chip handling plant • Complete fiberline including • Largest recovery boiler in
including two 360° stacker 3-stage bleaching with the world’s
reclaimers biggest ozone stage China
• Mill-wide non-condensable
gas (NCG) collection & two
Evaporation Recovery boiler White liquor plant NCG boilers
• 1,400 t/h, final dry solids 80%  Largest recovery boiler in China, • Recausticizing system with
• Methanol plant, chorine and with the capacity of 6,700 tds/d LimeGreen filters
potassium removal system (ARC) • Biogas-fueled lime kiln
Gasification
• 80 MW gasification plant
• Belt dryer with 19 t/h evaporation
capacity

Doubling the
production to:
900,000
t/a
DOUBLE THE PRODUCTION

SCA Östrand, Timrå, Sweden
One of the largest industrial investments in Sweden –

double the pulp production from 430,000 to 900,000 t/a
Total capacity 900,000 t/a
Start-up 2018
Raw material SOFTWOOD

SCOPE OF SUPPLY
HIGHLIGHTS
Woodyard Fiberline Pulp drying • Doubles the pulp production
from 430,000 to 900,000 t/a
• Equipment designed for cold • Boiler exhaust energy recovery • The largest industrial
climates system, fine screening, a twin wire
• Two parallel debarking drums and dewatering system, sheet dryer, investment in Sweden
two chipping lines with HHQ- cutter, and two baling lines through the ages and the
Chippers
largest in northern Sweden
ever
Evaporation Recovery boiler White liquor plant
• Rebuild to 50% increased capacity • New recausticizing machinery

including LimeWhite and LimeGreen
• Lime kiln capacity increase with
LimeFlash technology

DOUBLING THE
SOFTWOOD KRAFT PULP
MILL CAPACITY

TESTIMONIAL
“Whilst we know how to run a pulp mill, we obviously

don’t have the experience of what is latest on the
market, and what new technology we should be
looking at to maximize the project’s success. This is
where knowledge and the latest in technology and
INGELA EKEBRO processing experience from ANDRITZ was vital.”
President,
Project Helios
HÅKAN WÄNGLUND
General Project Manager,
Project Helios
“ANDRITZ was selected as a supplier because of its
excellent technology in these process areas, we searched in
particular for the latest designed processes that have low
energy and chemical consumption and very high productivity”
SPECTRUM issue 38 (2018)

New pulp
line capacity:
1,950,000
t/a
NEW HIGH CAPACITY

PRODUCTION LINE
Fibria, Três Lagoas, 2 nd pulp production line, Brazil
One of the world’s largest production sites with 1,950,000 tonnes

per year, making the total capacity of Fibria Três Lagoas’ mill
3,000,000 tonnes per year.
Start-up AUGUST 2017
Raw material HARDWOOD

SCOPE OF SUPPLY
Fibria, Três Lagoas, 2 nd pulp production line, Brazil
HIGHLIGHTS
Woodyard Fiberline Pulp drying • Adds 1,950,000 t/a of
capacity to Fibria’s Três
Lagoas plant, increasing the
• Four chipping lines each consisting • World’s highest capacity single-line • Two energy-efficient pulp drying
mill’s total production to
of the world’s biggest horizontally hardwood fiberline. lines (working width of 8,004 mm
fed HHQ-Chippers with a capacity • Turbofeed chip feed system, and capacity of 3,060 adt/d each) 3,000,000 t/a
of 400 m3 sub/h LoSolids continuous cooking based on the high-capacity Twin • Complete EPCC pulp mill
• Chip screening station, 360° • Eight DD-Washers – largest ever Wire Former technology
stacker reclaimer and bark built • Air borne dryers, cutter-layboy, and delivery
handling five baling lines. • Daily production for single
line pulp mill 5,900 admt/d
Evaporation Recovery boiler White liquor plant achieved already 3 months
after start-up
• The largest black liquor • The largest recovery boiler in • Energy-efficient and largest white • World record daily
evaporation plant in the western South America. liquor plant in the world (18,900 production for single line
hemisphere (1,950 t/h) • Capacity: 8,250 tds/d m3/d white liquor production)
• Firing liquor dry solids: 80 % • Steam pressure: 84 bar(g) • Single-line recausticizing plant
pulp mill 6,394 admt/d
• Chloride and potassium removal • Steam temperature: 485°C • Two lime kilns (840 t/d each), achieved on 1st of January,
systems designed to burn oil, natural gas, 2018
• Liquid methanol plant for and syngas.
production of biofuel

NEW HIGH CAPACITY
PRODUCTION LINE

TESTIMONIAL
Fibria, Três Lagoas,
2nd pulp production line, Brazil
“With this project we have the best technology

available, installed in the largest single pulp line in the
world”
JÙLIO CÈSAR
RODRIGUES DA CUNHA MARCELO CASTELLI
Project and Engineering Director, CEO, Fibria
Corporate Engineering
Fibria
“We had the mill delivered on time, in budget and with an

excellent ramp-up”

Worldwide
highest softwood
fiberline capacity:
3,900
t/d
THE BIOPRODUCT MILL

MetsäFibre Äänekoski Mill, Finland
The most environmentally friendly, energy-efficient, modern, and

innovative pulp mill in the world.
The bioproduct concept: utilization of all side streams by 100%
Total capacity 1,300,000 t/a PULP
Start-up AUGUST 2017
Raw material SOFTWOOD/HARDWOOD

SCOPE OF SUPPLY
MetsäFibre Äänekoski Mill, Finland
HIGHLIGHTS
• Bioproduct pulp mill that utilizes
Woodyard Fiberline Pulp drying all side-streams by 100 %
• TARGETS:
• Three debarking lines • TurboFeed chip feeding system and • zero fossil fuel consumption
• HQ-Press bark press LoSolids continuous cooking • max. 10 m³ water consumption
• Highest worldwide debarking • Pulp washing is based on DD-Washers
per tonne of pulp
capacity: 470/350/270 m3 (pine / (7 pcs)
spruce / birch) • Fiberline capacity: SW: 800,000 t/a • Nearly 80 % of ANDRITZ‘s core
• Decision Support Wall (DSW) in HW: 500,000 t/a equipment sourced in Finland
woodyard control room
• Highest softwood fiberline
capacity in the world
Evaporation Recovery boiler White liquor plant • On-time start-up
• EV closely connected to the FL
• 7+ stage evap. plant • Largest recausticizing plant in Europe using latest innovative & patented
• Highest installed evaporation • White liquor production: 16,000 m3/day solutions, and creating the most
capacity Europe: 1,650 t/h • Two LimeFree centrifuges, slaker- energy efficient overall
• Integrated chloride removal system classifier, LimeWhite and LimeDry filters combination for the whole mill
• Methanol liquefaction plant to
produce methanol biofuel • EPS delivery. Open Book
cooperation

THE MOST ENVIRONMENTALLY
FRIENDLY AND INNOVATIVE
PULP MILL IN THE WORLD

TESTIMONIAL
Metsä Group, Äänekoski Mill, Finland
“We have worked hard with “I am quite sure we will see a lot more innovation in
ANDRITZ to maximize bioproducts around the bioproduct mill in the future.”
efficiency and reduce side
Camilla Wikström
streams in every area of the Mill Manager (until 31.12.2017)
Bioproduct mill
mill”
Timo Merikallio
Project Director
Bioproduct mill project

Production
capacity:
400,000
t/a
KRAFT AND DISSOLVING

PULP PRODUCTION
Svetlogorsk Pulp and Board Plant JSC, Belarus
ANDRITZ supplied key production technologies for the new pulp

mill, with an annual pulp production capacity of 400,000 tonnes.
Start-up 2018
Raw material SOFTWOOD/HARDWOOD

SCOPE OF SUPPLY
Svetlogorsk Pulp and Board Plant JSC, Belarus
HIGHLIGHTS
Woodyard Fiberline Pulp drying • Complete pulp line from
wood yard to finished bales
• Two debarking and chipping lines, • TurboFeed chip feeding system • Singe dewatering/drying line 4,2 m at • Complete chemical island:
chip screening, chip bark storage, • Lo-Solids continuous cooking with the cutter with stock preparation and recovery island, white liquor
reclaiming and conveyors additional PHV for viscose pulp cutter/layboy production plant and
• debarking capacity: • Six DD-Washers • capacity (kraft) 1350 admt/d
• 2 x 320m³ sob/h SW • cooking capacity (kraft) 1333 admt/d • capacity (visco) 800 admt/d
evaporators
• bleaching cap. (kraft) 1242 admt/d • One automated pulp baling line
2 x 240m³ sob/h HW
•
• Kraft and dissolving pulp
• Chipping capacity: 2 x 280m³ sob/h cooking cap. (visco ) 850 admt/d • Additional screening plant for viscose
• bleaching cap. (visco) SW 700/HW750 production (pre-hydrolysis)
• EPS delivery
• 7+ stage evap. plant with • Capacity: 2,200 tds/d • Recausticizing plant with capacity of
dissolving modification • Steam temperature: 490ºC 5,200 m3 /d including LimeGreen and
• Evaporation capacity • Steam pressure: 92 bar LimeWhite
• Kraft 500 t/h • Steam flow: 91.8 kg/s • LimeKiln with capacity of 400 t/d
• Dissolving 450 t/h • NCG collection system for odorous
• Firing liquor dry solids: gases with incineration in the
• Kraft 80% recovery boiler (with backup aux.
• Dissolving 75% boiler)

World record in
black liquor burning:
11,400
tds/d
WORLD’S LARGEST
RECOVERY BOILER
OKI Pulp & Paper Mills, Indonesia
The total capacity of the HERB is about 50% higher than of any
other recovery boiler in operation today worldwide.
Total capacity 12,000 tds/d
Start-up 2016
Raw material HARDWOOD (ACACIA )

SCOPE OF SUPPLY
HIGHLIGHTS
Woodyard Fiberline Pulp drying • Maximum daily green
electricity production of the
boiler is equivalent to the
• Nine new debarking lines including
horizontally fed HHQ-XL Chippers,
average daily electricity
receiving decks, wood loss power need of a European
reducing systems and crushers. city of one million inhabitants
• 10 new crushers
• One complete debarking and • World record in black liquor
chipping line including thickness burning 11,400 tds/d
screening
• All HERB features applied
Evaporation Recovery boiler White liquor plant • World highest steam data
• Capacity: 12,000 tds/d

• Design pressure: 138 bar(g)
• Steam temperature: 515°C
• Steam pressure: 110 bar
• Steam flow: 582 kg/s

THE WORLD’S LARGEST
RECOVERY BOILER

TESTIMONIAL
“This boiler at OKI gives us economies of scale

because of its size – basically it gives us much more
efficiency at a lower cost”
DAVID KERR
General Manager
OKI
SPECTRUM Issue 37 (2018)

Production
capacity :
1,500,000
t/a
SOLID PROJECT DELIVERY

Klabin, Ortigueira, Brazil
Project start-up exactly two years after the order.
Start-up 2016
Raw material PINE/EUCALYPTUS

SCOPE OF SUPPLY
Klabin, Ortigueira, Brazil
HIGHLIGHTS
• Design capacities:
Woodyard Fiberline Pulp drying • 1.1 million tonnes of HW
(eucalyptus)
• Two 360° stacker reclaimers • Two fiberlines for both softwood • 400,000 tonnes of SW (pine)
• Four debarking drums and EXL and hardwood
size HHQ-Chippers • Lo-Solids continuous cooking
• Erection and civil construction
process with single vessel vapor included (EPCC)
phase digester
• Seven DD-Washers in HW line
• IDEAS Dynamic process
• Six DD-Washers in SW line simulator for operator
training
 Two lime kilns (650 t/d each)

 One of the world’s largest
recausticizing plants with 16,000 m3
daily white liquor production

PROJECT START-UP EXACTLY
TWO YEARS AFTER THE ORDER

TESTIMONIAL
Klabin S.A., Ortigueira mill, Brazil
“From the beginning, ANDRITZ put excellent people on

this project and managed all aspects of their work
exceptionally well.”
Francisco Razzolini
Project General Manager, Klabin
Klabin – PUMA PROJECT
SPECTRUM Issue 34 (2016)

Production
capacity:
1,700,000
t/a
SINGLE-LINE PRODUCTION
RECORD
Eldorado Celulose e Papel S.A., Brazil
One of the world’s largest pulping line with design capacity of

1,500,000 t/a – currently producing 1,700,000 t/a.
New pulp production world records with ANDRITZ technology.
Start-up DECEMBER 2012

SCOPE OF SUPPLY
HIGHLIGHTS
Woodyard Fiberline Pulp drying • Mill is achieving more
capacity than designed with
excellent operating costs
• Three chipping lines with log • One of the world’s largest digester • Two-machine pulp drying plant with
loading decks and HHQ-Chippers based on Lo-Solids continuous automated baling lines • Continuous average
• 360° stacker reclaimer cooking technology • Production world record in 2016: production is 20% higher
• Eight DD-Washers (among the 5,420 t/d
world’s largest) • Specific drying capacity in the
than the original daily
• Several production records during range of 400 tonnes of day and per average production
operation meter of working width.
• OPP (Optimization of
Process Performance)
Evaporation Recovery boiler White liquor plant service enabled an increase
in operational efficiency
• Recausticizing plant with LimeGreen, 89.2% to 93%
LimeWhite and LimeDry (13,370 m3/d) • EPCC delivery
• One of the world‘s largest lime kilns
(Capacity 1,100 t/d, 165 m length and • IDEAS process simulator
5.5 m diameter), first with five bearing and web-based training
supports
tools plant

MORE CAPACITY THAN DESIGNED
WITH EXCELLENT OPERATING COSTS

TESTIMONIAL
“They made things right! We are exceeding design and

are on target to produce 1,620,000 tonnes this year.”
Fabio Nakano
General Mill Manager Eldorado Celulose
Eldorado Celulose – Greenfield pulp mill Brasil
SPECTRUM Magazine Issue 31 (2015)

Production
capacity :
1,300,000
t/a
ONE OF THE WORLD’S

BIGGEST PULP MILLS
Montes del Plata, Uruguay
One of the world’s biggest pulp mills with 1,300,000 t/a production
capacity of market pulp.
Start-up 2014

SCOPE OF SUPPLY
Montes del Plata, Uruguay
HIGHLIGHTS
• All key technologies and
processes delivered by
• Log receiving, two chipping lines, • LoSolids continuous cooking with • 2 parallel lines including pulp screening/ ANDRITZ
bark processing and chip TurboFeed chip feeding cleaning, TwinWire pulp machines,
conveying to the cooking • Eight DD-Washers airborne sheet dryers, cutter/layboys.
• EPCC delivery
• The total processed wood amount • Daily design capacity is 4,090 • Three automated lines produce baled, • ACE Process optimization
is 4,800,000 m3 sub per year. admt/d at 92% ISO brightness. wrapped, and palletized units
for cooking and white liquor
plant
• IDEAS Dynamic process
• 7+ effects & integrated stripping and • Capacity: 5,710 tds/d • Recausticizing plant (LimeGreen filters,
simulator for operator
methanol liquefaction • Steam temperature: 495°C LimeWhite, LimeDry and dregs filter)
• Processing of pre-concentrated bio- • Steam pressure: 96.8 bar • White liquor production 13,370 m3/d training and the web based
sludge & ClO2 plant brine • LimeKiln capacity 1,100 t/d of burnt maintenance training system
• Chlorine and potassium removal lime. (WBT)
(ARC)
• Bubbling Fluidized Bed (BFB) boiler

• Fuel: bark, debarking wood, losses,
screening rejects, odorous gases
• Steam flow: 65 t/h at 455°C & 94.8 bar

Production
capacity:
700,000
t/a
RECORD START-UP CURVE

Zhanjiang Chenming Pulp & Paper Co., Ltd.
Start-up world record: only 121 days from chips to digester until
continuous operation at nominal capacity.
Start-up 2011
Raw material HARDWOOD (EUCALYPTUS)

SCOPE OF SUPPLY
Zhanjiang Chenming Pulp & Paper Co., Ltd.
HIGHLIGHTS
• World record start-up curve
• EPS delivery
• Two debarking and chipping lines, • Lo-Solids continuous cooking with • Single dewatering/drying line (6.7 • All key technologies and
chip screening, chip/bark storage/ TurboFeed chip feeding system m at the cutter) with stock
• Eight DD-Washers for washing and
processes delivered by
reclaiming, and conveying to the preparation and a cutter/layboy
fiberline bleaching • Two automated pulp baling lines ANDRITZ
• Debarking and chipping capacity: • Each line is designed for a • Design capacity 700,000 t/a
600 m3 sob/h • capacity of 300 bales/h
bleached hardwood pulp
• 7+ effect evaporation plant (960 t/h • 4,500 tds/d recovery boiler • Recausticizing plant includeing
of water evaporation) with • Steam temperature: 480°C LimeGreen and LimeWhite
condensate stripping system • Steam pressure: 86 bar • LimeKiln with 800 t/d production
• NCG collection system for odorous • Stirox system for white liquor
gases with incineration in the oxidation.
recovery boiler (with backup
auxiliary boiler)

Production
capacity:
1,100,000
t/a
FIRST PULP MILL WITH

OVER ONE MT/A CAPACITY
UPM Fray Bentos pulp mill, Uruguay
The first pulp mill in the world to exceed 1,000,000 tonnes per
year production.
Start-up 2007

SCOPE OF SUPPLY
UPM Fray Bentos pulp mill, Uruguay
HIGHLIGHTS
• First pulp mill with capacity
exceeding 1,000,000 tonnes
annually
• Two-line chipping system, chip • Two-vessel Lo-Solids continuous • Two parallel drying lines. Each line
storage, chip screening, and digester with TurboFeed chip has a five-stage screening system, • All key technologies and
conveying system feeding system, DD-Washers, followed by a twin wire former pulp processes delivered by
• Chipping capacity: 330 m3/h combined knot separation and machine (5.3 m width), dryer,
screening system Cutter/ Layboy
ANDRITZ
• Four baling lines • Maintenance for all areas of
the mill
• Long term planning of
maintenance in accordance
with customer life-cycle
• 7+ effect evaporation plant (1,100 • 4,450 tds/d recovery boiler • WLP capacity: 10,000 m3/d model
t/h of water evaporation) with • Steam temperature: 490°C • Consists of advanced technology for
internal stripping of volatile gases • Steam pressure: 94 bar the filtration of green and white • Complete collection of
and the ability to segregate • Steam from the recovery boiler is liquors, and a lime reburning kiln (830 odorous gases & incineration
condensate streams sufficient for the turbo generator to t/d). in the RB ensures low odor
generate enough electricity to
power the entire mill
emissions from the mill

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PULP & PAPER

MAJOR MODERNIZATION &

ANDRITZ to supply major pulp production technologies and key

Total capacity 1,560,000 t/a

Raw material EUCALYPTUS

2 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

Woodyard Fiberline Pulp drying • Estimated capacity increase

3 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

KEY TECHNOLOGIES FOR

New hardwood pulp mill with an annual pulp production capacity of

Total capacity 1,100,000 t/a

Raw material HARDWOOD

4 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

5 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

DOUBLE THE PRODUCTION

One of the largest industrial investments in Sweden –

Total capacity 900,000 t/a

Raw material SOFTWOOD

6 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

Evaporation Recovery boiler White liquor plant

• Rebuild to 50% increased capacity • New recausticizing machinery

7 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

8 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

“Whilst we know how to run a pulp mill, we obviously

SPECTRUM issue 38 (2018)

NEW HIGH CAPACITY

One of the world’s largest production sites with 1,950,000 tonnes

Total capacity 1,950,000 t/a

Start-up AUGUST 2017

Raw material HARDWOOD

10 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

11 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

12 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

“With this project we have the best technology

“We had the mill delivered on time, in budget and with an

SPECTRUM issue 38 (2018)

THE BIOPRODUCT MILL

The most environmentally friendly, energy-efficient, modern, and

Total capacity 1,300,000 t/a PULP

Start-up AUGUST 2017

Raw material SOFTWOOD/HARDWOOD

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15 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

16 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

SPECTRUM issue 36 (2017)

KRAFT AND DISSOLVING

ANDRITZ supplied key production technologies for the new pulp

Total capacity 400,000 t/a

Raw material SOFTWOOD/HARDWOOD

18 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

19 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

Total capacity 12,000 tds/d

Raw material HARDWOOD (ACACIA )

20 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

• Capacity: 12,000 tds/d

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22 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

“This boiler at OKI gives us economies of scale

SPECTRUM Issue 37 (2018)

SOLID PROJECT DELIVERY

Project start-up exactly two years after the order.

Total capacity 1,500,000 t/a

Raw material PINE/EUCALYPTUS

24 / ANDRITZ PULP & PAPER / PULP MILL REFERENCES / © COPYRIGHT 2018

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Andritz P&P