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ASPHALT PAVER

PERALATAN DAN METODE KONSTRUKSI (RC-184505)

PROGRAM STUDI LINTAS JALUR S-1 TEKNIK SIPIL


FAKULTAS TEKNIK SIPIL, LINGKUNGAN, DAN KEBUMIAN
INSTITUT TEKNOLOGI SEPULUH NOPEMBER

Silmi Kaffah (3111745000005) Slamet Rohadi (3111745000030)


Riva Rizki R. (3111745000044)
Yulia Uswatun U. (3111745000013) Rizky Tri A. (3111745000037)

1
THE OUTLINE

Machine picture and


i
dimension
Describing machine specification

Machine operation ii

How it work

iii Machine productivity

Machine productivity over the case

Productivity calculation iv

The example of productivity calculation

2
MACHINE PICTURE
AND DIMENSION

MACHINE OPERATION

3
1 Asphalt Paver Tipe Crawler

Asphalt Paver Tipe Roda


2
Ban

Tipe Asphalt Paver


Berdasarkan Alat
Penggeraknya

4
Dimensions
A Tractor length w/push roller 4.95 m (16’3”)
B Length with push roller and AS2302C screed w/walkway up 5.46 m (17’11”)
Length with push roller and AS2302C screed w/walkway down 5.80 m (19’)
Length with push roller and AS3301C screed 6.61 m (21’7”)
Length with push roller and AS4251C screed 6.52 m (21’4”)
Length with push roller and AS4252C screed 6.63 m (21’8”)
C Track gauge width (outside to outside) 2.72 m (8/11”)
D Transport width with with screed end gates (hopper raised) 3.24 m (10’8”)
Transport width without screed end gates (hopper raised) 3.00 m (9’10”)
E Tractor operating width (hopper lowered) 3.60 m (11’10”)
F Operating height 3.73 m (12’3”)
G Transport height with fumes stack and seat lowered 2.87 m (9’5”)
H Truck entry height (apron) 581 m (23”)
I Truck entry width 3.52 m (11’7”)
J Hopper length 2.10 m (6’11”)
K Deck height 1.79 m (5’11”)

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Weights
AP1000E (Tractor only) 15 160 kg (33,352 lb)
w/ AS2302C 18 245 kg (40,223 lb)
w/ AS 3301C 18 427 kg (40,625 lb)
w/ AS3301C w/C6.6 engine 18 660 kg (41,138 lb)
w/ AS4251C 19 508 kg (43,008 lb)
w/ AS4251C w/C6.6 engine 19 742 kg (43,524 lb)
w/ AS4252C 18 561 kg (40,920 lb)
w/AS4252C w/C6.6 engine 18 795 kg (41,436 lb)

Paving Range
w/ AS2302C 3.05 m – 6.70 m (10’-22’)
w/ AS 3301C 3.05 m – 7.38 m (10’-24’2”)
w/ AS4251C 3.05 m – 8.00 m (10’-26’4”)
w/ AS4252C 3.05 m – 8.00 m (10’-26’4”)
Max Paving Depth 305 mm (12”)

Powertrain
Cat C7.1 or C6.6 ACERT Engines 168 kW (225 hp)
Speeds :
Paving 61 mpm (200 fpm)
w/ tamper bar screed 25 mpm (82 fpm)
Travel 20 km/hr (12 mph)

Miscellaneous
Fuel Tank Capacity 348 L (92 gal)
Hopper Capacity 7.1 m3 (251 ft3)
Electrical System 24 V, 105A alternator
Generator Size 25 kW or 35 kW 6
1. Dual Independent Operating Stations
2. Cat Grade and Slope (option)
3. CANbus Electrical System
4. Electric Screed Heat
5. On-board 25 or 35 kW Generator
6. Mobil-Trac Undercarriage System
7. Independent Mix Delivery System
1. Engine Power Management
2. Tier 4 Interim/Stage IIIB Compliant Engine
3. Product Link Ready
4. Automatic Engine Speed Control
5. Eco-mode
6. Advisor Display
7. Fumes Ventilation System
8. Hardtop Canopy
1. Fumes extraction system
2. Mix deflector plate
3. Independent control of each auger and
each conveyor
4. Narrow chain guard covers
5. Thick conveyor bars
6. Narrow bar spacing – 215 mm (8.5”)
7. Heavy-duty conveyor chains
8. Thick floor plates
9. Independent hopper actuation
10. Hydraulic folding front apron (optional)
11. Adjustable push-roller
1. Oscillating Bogies
2. Steering Position Sensor
3. Dual Solid Front Steering Wheels
4. Front Wheel Assist

5. All-Wheel Drive
6. Large 18.00 R25 Sand-Rib Drive Tires
1. Oscillating Bogies
2. Rubber-Coated Components
3. Automatic Belt Tensioning
4. Pivot Point
5. Smooth Belt
6. Tread-bar Belt
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1. Diesel Particulate Filter
2. Regeneration Status (Advisor Display)

3. Regeneration Indicator (Right Console)


4. Regeneration Enable/ Disable Switch
1. Heated End Gate (optional)
2. Foldable End Gate (optional)
3. Main Screed Controls
4. Tamper Bar Eccentris Drive
5. Tamper Bar Heating Element
6. Vibratory Drive (Variable Speed)
7. LCD Operating Display
8. Tamper Bar
9. Wear Plate
10.Screed Plate Heating Element
WORK METHODS

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Distribusi
aspal
Dumptruck berjalan mundur mendekati peralatan penghampar,
dumptruck berhenti dan transmisi dumptruck dinetralkan.
Peralatan penghampar sambil melaksanakan penghamparan
akan mendekati dump truck sampai rol pendorong yang ada di
depan hoppernya mendekati mengenai roda belakang
dumptruck. Dumptruck akan bergerak maju akibat dorongan
penghampar Selama pengisian hopper dari dumptruck, peralatan
penghampar tetap berjalan sambil menghampar.
2. Operator memiringkan hopper untuk menumpahkan
material ke dalam konveyor
Feed conveyor bergerak berputar ke arah belakang,
sehingga aspal panas yang berada di atasnya akan
bergerak ke belakang

3. Konveyor mendistribusikan aspal ke ulir pembagi atau auger


4. Ulir pembagi (auger) membagikan aspal secara merata melalui
screed
5. Pengaturan banyaknya campuran aspal yang dialirkan ke arah
auger dilakukan dengan mengatur bukaan aliran dengan
menaikkan atau menurunkan pintu pengatur atau feeder gate
Pengaturan ketebalan atau grade control
secara otomatis dapat dilakukan dengan
bantuan bentangan kawat baja yang
dipasang memanjang di tepi hamparan
dengan ketinggian terhadap permukaan
asal atau elevasi sesuai dengan
ketebalan hamparan yang direncanakan

Gambar Pengatur Ketebalan atau Grade Controller dengan


String Line atau Kawat baja
PRODUCTIVITY
CALCULATION

23
THANK YOU

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