GENERAL KINEMATICS CORP

USA
GENERAL KINEMATICS IS ONE OF THE
WORLDS LARGEST AND MOST
INNOVATIVE MANUFACTURER OF
VIBRATING EQUIPMENT, HAVING THE
WIDEST RANGE AND OPERATIING UNDER
THE SAME MANAGEMENT FOR THE LAST
55 YEARS.
 PRINCIPAL AND ADVANTAGE OF
GENERAL KINEMATICS DESIGN
• GENERAL KINEMATICS EQUIPMENT IS BASED ON
THEORY OF TWO MASS VIBRATION.
• WHEREIN A SMALLER MASS, ON WHICH IS MOTOR IS
MOUNTED, INDUCES VIBRATION IN THE MAIN
EQUIPMENT.
• THIS ENABLES GK TO DESIGN AND MFR OF HIGHER
CAPACITY AND MORE EFFICIENT EQUIPMENT THAN
POSSIBLE WITH CONVETIONAL TECHNOLOGY.
• RESULTS IN SUBSTANTIAL POWER SAVINGS OF UPTO 60-
80% AS COMPARED TO OTHERS.
• ALMOST MANTAINENCE FREE DESIGN.
• MINIMUM LOADPOSS ON SUPPORTING STRUCTURE.
EXAMPLES IN INNOVATION- DOUBLE DECK SCREENS
2.4 M X 6M WITH RUBBER DECK FOR 1800 TPH OF
COPPER ORE MOTOR 2 X 9.3 KW
EXAMPLES IN INNOVATION: 2.4M X 10 M DOUBLE DECK
RUBBER DECK SCREEN FOR 2000 TPH DRI. MOTOR
RATING 2 X 17.5 HP
EXAMPLES IN INNOVATION: VIBRATING CONVEYOR
60 M LONG FOR CALCINED PET COKE
EXAMPLES IN INNOVATION:SPIRAL CONVEYORS FOR
CONVEYING ENGINE BLOCKS UPWARDS
EXAMPLES IN INNOVATION:WORLDS LARGEST
VIBRATING BED DRYER 60 SQ M
EXAMPLES IN INNOVATION:VIBRA BALL MILLS FOR
PRECIOUS METALS RECOVERY FROM TAILINGS
EXAMPLES IN INNOVATION:VIBRA BALL MILLS FOR
PRECIOUS METALS RECOVERY FROM TAILINGS
GENERAL KINEMATICS
CORP-USA

UN - COALERS
 PURPOSE OF UNCOALERS
• UNCOALERS ARE INSTALLED FOR
EXTRACTING BULK MATERIAL FROM
UNDER STOCKPILES, SILO’S TRACK
HOPPERS, WAGON TIPPLERS, STACKER
RECLAIMERS AND MOBILE HOPPERS.
 OPERATING PRINCIPLE OF
UNCOALERS
• THE UNCOALER IS A VIBRATING EQUIPMENT
WORKING ON THE TWO MASS THEORY, WHEREIN
THE WEDGE-PLATE IN CONTACT WITH THE
STORED MATERIAL IS MADE TO VIBRATE CLOSE TO
ITS NATURAL FREQUENCY.

• THE TWO MASS PRINCIPAL ENSURES HIGH

AMPLITUDE BEING TRANSMITTED THROUGH THE
STORED MATERIAL, WHICH LOOSENS IT AND
ELIMINATES ALL ARCHES, BRIDGES AND RATHOLES
AND PROMOTES SMOOTH AND CONTROLLED
MATERIAL FLOW.
UNCOALER - INSTALLATION AND
WORKING PRINCIPAL
5000 TPH UNCOALER-UNDER
INSPECTION
UNCOALERS UNDER WAGON UNLOADING
HOPPERS
 ADVANTAGES IN WAGON TIPPLER
INSTALLATIONS
• REDUCES EXCAVATION DEPTH SUBSTANTIALLY
FOR WAGON TIPPLER HOPPER.
• LEADS TO REDUCTION IN CONVEYOR LENGTH
AND ANGLE AS WELL AS REDUCTION IN
TUNNEL LENGTH AND HENCE REDUCED
MOTOR RATING.
• COMPACT & EASY TO INSTALL.
• NO MOVING PARTS, IS ALMOST MANTEINENCE
FREE
• INSTALLED AND CONSUMED POWER JUST 20%
COMPARED TO APRON FEEDERS ETC.
EXAMPLE :4 x 4 WAGON TIPPLERS
WITH UNCOALERS
UCOALERS UNDER 4x4 WAGON
TIPPLERS
UNCOALERS UNDER WAGON
TIPPLER
 ADVANTAGES IN TRACK HOPPER
INSTALLATIONS
• CONVENTIONAL TRACK HOPPER INSTALLATION
WITH PADDLE FEEDER IS 230 M LONG X 15-18 M
DEEP.
• EQUIVALALENT DISCHARGE 4 HOPPER
INSTALLATION WTH UNCOALER IS 65 M LONG X 9-
10 M DEEP.
• SUBSTANTIAL SAVINGS IN :
• LAND
• CIVIL CONSTRUCTION COST AND TIME
• MECH. EQUIPMENT COST
• POWER CONSUMPTION
UNCOALERS UNDER TRACK HOPPER
UNCOLARS UNDER FLAT BOTTOM SILO
 ADVANTAGES IN SILO INSTALLATIONS

• MAKES POSSIBLE EXTRACTION OF COAL FROM

UNDER FLAT BOTTOM SILO’S, THUS REDUCES
SILO HEIGHT.
• SILO BOTTOM ARE NOW CLOSER TO GROUND
LEVEL. EASY TO MAINTAIN AND REDUCE OVER
ALL HEIGHT.
• MAKES POSSIBLE MASS FLOW DESIGN , THUS
ELIMENATES RISK OF AUTO COMBUSTION.
• COMPLEX FLOW CONTROL POSSIBLE
 EXAMPLE :SHENHUA
HUANGHUAGANG TERMINAL
UNCOALERS UNDER FLAT
BOTTOM SILO
UNCOALERS UNDER STOCKPILES
 ADVANTAGES OF UNCOALERS UNDER
STOCKPILES
• ELIMENATES REQUIREMENT OF STACKERS AND
RECLAIMERS
• MAKES POSSIBLE COAL BLENDING OPERATION
AS SIMULTAENUES AND VARIABLE EXTRACTION
FROM DIFFERENT POINTS POSSIBLE.
• HIGH RECLAIM RATES POSSIBLE BY THIS VERY
SIMPLE EQUIPMENT
• VERY LOW MANTAINENCE.
• EXTREMELY LOW POWER CONSUMPTION.
• VERY ECONOMICAL AS COMPARED TO
RECLAIMERS.
UNCOALER UNDER STOCKPILE
 5.1 M UNCOALER UNDER
CIRCULAR COAL STORAGE
UNCOALERS UNDER MOBILE HOPPERS
UNCOALERS FOR MOBILE HOPPER
AND UNDER TRACK HOPPER
UNCOALERS- FIXED AND
MOBILE INSTALLATION
 UNCOALER INSTALLATION BASE
WORLDWIDE

• OVER 2000 UNITS INSTALLED WORLD WIDE, IN

USA, AUSTRALIA, CHINA, EUROPE AND INDIA

• MAXIMUM CAPACITY : 5000 TPH FOR SINGLE

UNCOALER.

• MAXIMUM UNCOALERS IN SINGLE PROJECT : 324

NUMBERS IN BEIJING AREA COAL TERMINAL.

• OLDEST INSTALLATION : 30 YEARS OLD IN USA.

TO SUMMARIZE: OPERATIONAL
ADVANTAGES
UNCOALERS ARE MULTIPLE FUNCTION EQUIPMENT :
MAXIMUM MATERIAL DRAWDOWN WITHOUT
FLUSHING, COMPACTING OR MANUAL
MANIPULATION. ELIMINATES RAT HOLES
BRIDGING AND CHOKING

DISCHARGES MEASURED QUANTITY OF

MATERIAL FROM UNDER SILO’S , HOPPERS
AND PILES.
NO ISOLATION GATE REQUIRED.
ON LINE DISHARGE RATE VARIATION FROM 0-
100% POSSIBLE.
 OPERATIONAL ADVANTAGES

DISCHARGES MATERIAL FROM TWO OPPOSSITE STREAMS

ON CENTRALLY TO THE BELT CONVEYORS, HENCE
ELIMENATES BELT TRACKING AND SPILLAGE.

VERY LOW POWER CONSUMPTION, HARDLY 20% OF

COMPARABLE EQUIPMENT LIKE APRON/BELT FEEDERS.
EQUIMENT-PRACTICALLY MANTAINENCE FREE FOR MANY
YEARS.

HIGH DISCHARGE RATES- UPTO 5000 TPH FOR COAL

UNCOALER IS A WINNER-BECAUSE
UNCOALERS:

SAVES SPACE
SAVES CIVIL COSTS
SAVES CONSTRUCTION TIME
SAVES ON EQUIPMENT COSTS
SAVES ON OPERATION COSTS
SAVES ON MANTAINENCE COSTS

UNCOALER SAVES MONEY

UNCOALER ADDS TO PRFOTIBILITY
UN-COALERS- GENERAL SPECS
UNCOALER
MODEL No. CAPACITY PH ) MAX. LUMP ( MM )
DIMENSIONS (MM)
UC 4 x 4 120 125 1200 X 1200 X 500
UC 5 x 5 225 150 1500 X 1500 X 600
UC 6 x 6 400 200 1800 X 1800 X 700
UC 7 x 7 550 225 2100 X 2100 X 800
UC 8 x 8 700 250 2400 X 2400 X 900
UC 9 x 9 1000 275 2700 X2700 X 900
UC 10 x 10 1300 300 3000 X 3000 X1100
UC 11 x 11 1700 350 3300 X 3300 X 1100
UC 12 x 12 2000 375 3600 X3600 X 1100
UC 17 x 17 4000 400 5100 X 5100 X 1500