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SECTION STUDY
1.Section of component along with its environment.
2.Uniform or variable thickness of component.
ENVIROMENT SECTION
PART SECTION
2.TECHNICAL GAP AND FLUSH
CONSIDERATION
1.Through section study, Gap between part to part are considered.
2.Generally,
Plastic to plastic:3 mm
Plastic to Sheetmetal:5 mm
GAP BETWEEN
TWO ELEMENTS
ENVIROMENT
COMPONENT
3.MAIN TOOLING CONSIDERATION
1.Consideration of Tooling depends on the way in which component is going to
eject.
2.It should be permissible that without rupturing or war page, the component
should formed.
CORE
PARTING LINE
CAVITY
MAIN TOOLING
DIRECTION
4.PARTING LINE CONSIDERATIONS
1.It can be defined as line separating the component as core and cavity
side.
4.It means you do not have to make any additional work to create Parting
surface.
5.For visible components most of the time in visible area parting line is
already defined in style e.g. glove box door, door carrier, driver side trim.
5.ASSEMBLY STUDY
According to input, the number of part sections are provided, through
which it can understood the location of particular component in an
assembly.
1.It is important considerations for the material used for a part to manufactured.
2.Generally ABS,PP,PVC,PBT,PC.
8.DRAFT ANALYSIS
Draft analysis of surface is done for easily ejection of component.
It is ordered as:
Green- clear in mould
Red - zero angle
Blue - undercut
9.THICKNESS VARIATION/BOX EFFECT
1.Plastic components always design at uniform thickness, such that
mould should be properly flow to form component with great aesthetic
look.
10.C-SURFACE CREATION
1.It is closing condition of two surfaces.
2.It depends on environment.
It may surface to surface contact.
It may surface to surface gap.
3.In rare cases, If environment is hire, then always design C-surface in
90 deg. to mould direction line.
9.THICKNESS VARIATION/BOX EFFECT
1.Plastic components always design at uniform thickness, such that
mould should be properly flow to form component with great aesthetic
look.
10.JOINING TOLERANCE
1.Joining tolerance of component as per customer requirement.
WELDING CYLINDER:-
Outer dia:Ø6 Welding cylinder
Inner dia:Ø4 or Ø3
Environment 1
2.Sliders are always put at 90 deg. to main tool direction, in rare cases
it may be lifted upto 15 deg.
Tan α = Undercut
Stroke Length
X = Undercut
Stroke Length (Normally) = 150 mm
α = Lifter angle
So,
Tan α = X
150 mm
CALCULATION OF LIFTER DIRECTION
LIFTER