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: 3DS_Document_2014

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Process Planning
( From EBOM To Simulation )
DELMIA - Plan
 DELMIA Capabilities
PLAN
COLLABORATI
VE PROCESS
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COLLABORATIVE
MANUFACTURING
ERGONOMICS ROBOTICS FABRICATION
MANUFACTURI PLANNING
NG

EXECUTE

PRODUCTION QUALITY WAREHOUSE MAINTENANCE LABOR

OPTIMIZE
CENTER OF
SCHEDULING INTELLIGENCE TRACEABILITY
EXCELLENCE

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 Process Planning
PLAN
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PROCESS
ERGONOMICS ROBOTICS MACHINING
PLANNING

EXECUTE

PRODUCTION QUALITY WAREHOUSE MAINTENANCE LABOR

OPTIMIZE
CENTER OF
SCHEDULING INTELLIGENCE TRACEABILITY
EXCELLENCE

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 DELMIA Plan
Process Planning
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• Create a multi-scale global production model

• Generate manufacturing Bill of Materials from the process plan
• Define line-balanced, executable routings for complex multi-variant products

3D Simulation and Validation

• Simulate behavior of manufacturing resources, lines and plants
• Validate product assembly and maintenance feasibility
• Visualize and validate Process Plans in 3D

3D Programming and Work Instructions

• Program industrial robots, systems and workcells, offline
• Define NC programs in the context of a virtual NC machine
• Author 3D work instructions to deliver paperless execution

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 Planning
“Design, Validate & Document your Processes”
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• Values
• Accelerate new product and variant introduction planning
• Reduce product and resource physical prototypes with 4D
simulation
• Maximize space and resource utilization to increase factory
performance & safety
• Business Processes
• Process Planning
• Line Balancing
• Resource & Layout Planning
• Assembly Simulation
• Work Instruction Authoring

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Video – Digital manufacturing Process
Design, Validate & Document your Process
Solution
• Patented 3D assembly graph definition to easily visualize and validate
the process
• Extensible time analysis methods
• Workplan definition with workload balancing
• Assembly simulation in the resource context
• Multiple variants efficiently planned in same or different lines
• Integrated engineering change management and impact analysis

Results
• Identify and resolve problems early in the planning phase
• Validate process without physical prototypes and resource investment
• Capture and re-use best practices
• Generate shop floor documentation and worker training material
 3DEXPERIENCE | Process Planner PPL
Create Balanced Process Plans Base**
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• Manufacturing Process Planning for • Facilitate Process Planning

HIGHLIGHTS

USER VALUE
all Industries. definition and optimization with
• Provides a 3D approach to define 3D visualization.
assembly and transformation steps • Balance resource utilization
of the product. across the production line.
• Balance operations across the • Detect issues early in the
manufacturing system. process plan using 3D
• Validate the process plan in the validation.
context of the 3D layout. • Capture and leverage best
practices.
Manufactured Item Process Equipment
Definition Planning Allocation

Know-how Product Planning Structure **The PPL base has pre-requisites of PCS and CNV
Reuse Structure
Design

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 3DEXPERIENCE | Plant Layout Designer PLA
Define Plant Layouts Base**
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• Position and manipulate resources • Access to layout data

HIGHLIGHTS

USER VALUE
in 3D. throughout the extended
• Define resource hierarchies. enterprise.
• Import and extract 2D drawings. • Fast and efficient layout
• Choose ready-to-use parametric definition.
and non-parametric resources from • Collaborative plant design and
a catalog. early discovery of layout
problems.
• Leverage intellectual property.
Plant Layout Drafting Engineering Component
Design Templates Family
Reuse Definition

2D Layout for Know-how Product

**The PLA base has pre-requisites of PCS and CNV
3D Design Reuse Structure
Design

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 3DEXPERIENCE | Industrial Engineer IEN
Define and Simulate Resources and Material Flow Base**
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• Material flow and resource • Validate the behavior of a

HIGHLIGHTS

USER VALUE
simulation at multiple levels of
detail with discrete event
simulation.
• Define product routing rules, buffer
capacities, and transfer times.
• Define product arrival, processing
and transfer time distributions.
• Define system boundaries.
• Analyze performance statistics.
• Generate and publish reports.
station, a line or a complete
plant.
• Simulate production flow with or
without planning data.
• Detect and alleviate bottlenecks.
• Early validation of manufacturing
process plans.
• Easy adoption by the user
community.

**The IEN base has pre-requisites of PCS and CNV

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 3DEXPERIENCE | Process Flow Analyst PFS
Simulate Product Flow Between Manufacturing Systems Base**
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• Define product routing rules, • Leverage manufacturing

HIGHLIGHTS

USER VALUE
buffer capacities, and transfer planning data.
times. • Early validation of
• Define product arrival, processing manufacturing process plans.
and transfer time distributions. • Decision-making support.
• Simulate system flow with discreet • Better collaboration between
event simulation. stakeholders.
• Define system boundaries. • Detect bottlenecks.
• Analyze performance statistics. • Easy adoption by the user
• Generate and publish reports. community.
Process Know-how Product
Flow Reuse Structure
Simulation Design

**The PFS base has pre-requisites of PCS and CNV

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