Sei sulla pagina 1di 157

Faculty Profile

Sachin Haibatti
o Bachelor Of Engineering from University Of Mysore
o Overall 16 + years of experience in Procurement and
Inventory Management which includes 10+ years of
experience in SAP Materials Management (MM)
o Worked on BIG implementation, upgrade, and
support projects for,
 SAIL (Steel Authority Of India), India
 General Motors Corp, China
 Nissan Motors Corp, Japan
 Coach, USA
 Ashok Leyland, India
 Client Trucks India Ltd, India
Copyright © 2017 Tech Mahindra. All rights reserved. 1
SAP MM Overview

Presented By,
Sachin Haibatti

Copyright © 2017 Tech Mahindra. All rights reserved. 2


Materials Management Overview

Agenda 1 ERP Overview

2 Overview of Organization Structure

3 Procurement Cycle

4 Purchasing Master data

5
Special Procurement Process
6
Inventory Management / Valuation
7
Logistics Invoice Verification
8
Reporting & Analytics

Copyright © 2017 Tech Mahindra. All rights reserved. 3


SAP HISTORY

Copyright © 2017 Tech Mahindra. All rights reserved. 4


Fundamental of ERP (1/2)
Q) What does ERP stand for

Ans: ERP is the abbreviation of Enterprise Resource Planning, it's a standard


procedure or program to optimize all processes (Sales, Logistics, Production,
Quality, Finance) of enterprise management.

Q) What does SAP stands for

Ans: SAP the company was founded in Germany in 1972 by five ex-IBM engineers,
SAP stands for Systeme, Andwendungen, Produkte in der Datenverarbeitung which
- translated to English - means Systems, Applications, Products in Data
Processing.
Q) What are key portion of SAP system

Ans: On broad level , it is divided into 1) Functional Side ( various modules for
business functions 2) Technical side (Developer , system administrator )
Copyright © 2017 Tech Mahindra. All rights reserved. 5
Fundamental of ERP (2/2)

Q) What does SAP R/3 indicates


Ans: The R/3 indicates Real time data processing , 3 tier
client server architecture. It has three layers
1) Presentation Layer
2) Application Layer
3) Database layer

Copyright © 2017 Tech Mahindra. All rights reserved. 6


Overview of SAP Modules in ECC 6.0
Project at HSL has following
SAP Application modules in the
scope for Implementation.

 Finance (FI)
 Controlling (CO)
 Materials Management (MM)
 Production Planning (PP)
 Plant Maintenance (PM)
 Quality Management (QM)
 Sales & Distribution (SD)
 Product Lifecycle Management
(PLM)
 Project System (PS)
 Human Capital Management
(OM /PA / Payroll )
Copyright © 2017 Tech Mahindra. All rights reserved. 7
SAP Client –Server Architecture

Copyright © 2017 Tech Mahindra. All rights reserved. 8


ASAP Methodology Phases

Copyright © 2017 Tech Mahindra. All rights reserved. 9


ASAP Methodology for Implementation
• SAP delivers the Accelerated SAP (ASAP)
Methodology, developed by SAP to optimize the
success of implementing the ERP SAP.
• It provides the templates, methods, accelerators that
Presently We have been built on the success of thousands of
are here previous SAP Implementation.
• The ASAP methodology adheres to a specific road
map that addresses the following five general
phases.

Project Business Final Go live &


Realization
Preparation Blueprint Preparation Support

Key Task Key Task


• Project Kick Off • Project Team Training
meeting • Business Work shop (As Is )
• Project • Scope Validation
Infrastructure ramp • Detailed Design ( To Be )
• Project Charter Sign • Data Migration Workshop
Off • BBP Sign off

Copyright © 2017 Tech Mahindra. All rights reserved. 10


Manufacturing Industry

Copyright © 2017 Tech Mahindra. All rights reserved. 11


Introduction
Organizational StructureIntroduction

Copyright © 2017 Tech Mahindra. All rights reserved. 12


Organization Levels

Company code
This level represents an independent accounting unit
within a client. Each company code has its own balance
sheet and its own profit and loss statement.
Example: a subsidiary company, member of a
corporate group.

A plant is an operating unit for production and material Plant


requirements planning or simply a grouping of one or
several storage locations with stocks of material that
are geographically close to one another. A plant is
assigned to one company code.
Example: production facility, branch within a
company
Copyright © 2017 Tech Mahindra. All rights reserved. 13
Organization Levels

Purchasing Organization

An organizational unit responsible for procuring


materials or services for one or more plants
and for negotiating general conditions of
purchase with vendors. The purchasing
assumes legal responsibility for all external
purchase transactions.
Purchasing Group
The purchasing organization is further subdivided into
purchasing groups (buyer groups), which are responsible
for day-to-day buying activities.
A purchasing group can also act for several purchasing
organizations. But it is always Unique.

Copyright © 2017 Tech Mahindra. All rights reserved. 14


Organization Levels

Storage location

Storage Location is the level at which materials are stored


within a plant. There can be one or more storage locations
Within a plant. These are always assigned to plant
and can have many addresses.

Storage location Examples:

0001 Finished goods


0002 Semi finished products
0003 Raw materials

Copyright © 2017 Tech Mahindra. All rights reserved. 15


Procurement Cycle

Purchase Order
Purchase
Purchase Order
Order
Purchase Order

8. Payment
1. Requirements
determination
2. Source
determination
7. Invoice verification

Purchase Order
Purchase
Purchase Order
Order
Purchase Order
6. Goods receipt and 3. Requisition assigned
inventory management to a Vendor

5. Order follow-up 4. Order processing


Copyright © 2017 Tech Mahindra. All rights reserved. 16
Overview Of Materials
Management

Copyright © 2017 Tech Mahindra. All rights reserved. 17


Introduction Introduction
Introduction

The Materials Management (MM) module integrates and supports the


procurement and inventory functions occurring in day to day business
operations such as purchasing, inventory management, reorder point
processing, etc.

SAP MM optimizes all purchasing process in the materials management


sector. By effective stock-keeping and warehouse administration. SAP MM
reduces the procurement and stocking expenditure, integrates auditing of
accounts and also allows automatic assessment of suppliers.

Copyright © 2017 Tech Mahindra. All rights reserved. 18


MM Organization Structure

Company Code

0001 0002 0003


Plants

Storage 0001 0001 0002


Locations

Purchase Org 0002

Copyright © 2017 Tech Mahindra. All rights reserved. 19


Procurement Cycle

Procurement Environment
Requisition

8 Payment Requirements determination


1

Vendor Purchase
invoice order
? 10
20

7 30
Invoice Verification 2 Source determination
Procurement

6 Goods receipt
3 Vendor selection

Purchase
order
10
10
20
20
30
30

5 Purchase order monitoring 4 Order processing R

 SAP AG
Copyright © 2017 Tech Mahindra. All rights reserved. 20
SAP Data

Company, Company Code, Plant,


Organizational
Purchase Organization, Plant, Sales
Data
Organization etc.

Material Master, Vendor Master, Customer


Master Data
Master, Service Master etc.

Transactional Purchase Requisition, Purchase Order,


Data Request for Quotation, GR/GI and IR etc.

Copyright © 2017 Tech Mahindra. All rights reserved. 21


Master Data

Copyright © 2017 Tech Mahindra. All rights reserved. 22


Master Data
Master data that supports Materials Management in SAP:

Material Master

Vendor Masters

Purchasing Information Records

Pricing Conditions

Source Lists

Quota Arrangements

Service Master

Copyright © 2017 Tech Mahindra. All rights reserved. 23


Material Master

 The Material Master contains all data required to define and manage
material. It integrates data from engineering, manufacturing, sales and
distribution, purchasing, accounting, and other departments.
 The material master is used as a source of data for purchase order
processing throughout the procurement cycle.
General Data
Sales Data
Purchasing
Data
Accounting
Material Master
Data Manufacturing
Data

Copyright © 2017 Tech Mahindra. All rights reserved. 24


Material Master Number Range

o Internal Number
Range
o External Number
Range
o Maximum of 18
digits

Copyright © 2017 Tech Mahindra. All rights reserved. 25


Material Master Views

Copyright © 2017 Tech Mahindra. All rights reserved. 26


Material Master Record

Copyright © 2017 Tech Mahindra. All rights reserved. 27


Material Master Record

Initial Screen
Material
Industry Sector
Material Type

Copyright © 2017 Tech Mahindra. All rights reserved. 28


Material Master Record
Industry Sector

Copyright © 2017 Tech Mahindra. All rights reserved. 29


Material Master Record
Material Type

Material Type

Operating
Raw materials
supplies

Semi-finished
Spare parts
products

Finished products Empties

Trading goods Other

 SAP AG

Copyright © 2017 Tech Mahindra. All rights reserved. 30


Material Master Record
Material Group; Old Material Number

Copyright © 2017 Tech Mahindra. All rights reserved. 31


Material Master Record
Hazardous Material

Copyright © 2017 Tech Mahindra. All rights reserved. 32


Material master record
o GR Processing Time
o Post to Inspection Stock
o Manufacturer Part Number

Copyright © 2017 Tech Mahindra. All rights reserved. 33


Material Master Record
Price Control

Copyright © 2017 Tech Mahindra. All rights reserved. 34


Material Master Record
Base Unit Of Measure
Order Unit
Purchasing Group

Copyright © 2017 Tech Mahindra. All rights reserved. 35


Material Master Record
Material Number Saved

Copyright © 2017 Tech Mahindra. All rights reserved. 36


Vendor Master

 The Vendor Master includes all data necessary for processing business
transactions and corresponding with vendors.
 Information is shared between the accounting and purchasing departments.
 Data is grouped into three categories:
 General data
 Accounting data
 Purchasing data

Copyright © 2017 Tech Mahindra. All rights reserved. 37


Vendor Master Data

Vendor Master Record


Vendor
master
record

General data

Purchasing
data Accounting data
R

 SAP AG
Copyright © 2017 Tech Mahindra. All rights reserved. 38
Vendor Master Data

Copyright © 2017 Tech Mahindra. All rights reserved. 39


Vendor Master Data
Vendor Group/Vendor Account Group

Copyright © 2017 Tech Mahindra. All rights reserved. 40


Vendor Master Data
Partner Function

Copyright © 2017 Tech Mahindra. All rights reserved. 41


Vendor Master Data
o Order Currency
o Terms Of Payment

Copyright © 2017 Tech Mahindra. All rights reserved. 42


Vendor Master Data
o Incoterms

Copyright © 2017 Tech Mahindra. All rights reserved. 43


Vendor Master Data
o Mode Of Transport Boarder
o Office Of Entry

Copyright © 2017 Tech Mahindra. All rights reserved. 44


Purchasing Information Record

 Purchasing Information Records describe the supply relationship for a material


and a vendor.

 Data includes:
Material number
Vendor number
Vendor-specific data on deliveries, delivery tolerances, and pricing and text

 During purchase order entry, data can be proposed from the purchasing
information record to the order.

Copyright © 2017 Tech Mahindra. All rights reserved. 45


Purchasing Information Record

Copyright © 2017 Tech Mahindra. All rights reserved. 46


Purchasing Pricing procedure

This component enables you to store pricing stipulations agreed with the
vendor (such as applicable discounts or surcharges, or stipulations regarding
the payment of freight costs) in the system. You can enter these conditions in
quotations, outline purchase agreements, and info records. The system then
applies the conditions in determining the price in purchase orders (POs).

Copyright © 2017 Tech Mahindra. All rights reserved. 47


Purchasing Pricing procedure

Copyright © 2017 Tech Mahindra. All rights reserved. 48


Source Lists

A source list specifies the possible sources of supply for a material over a given
period of time. It shows the time period in which a material may be ordered from a
given vendor or under a certain long-term purchase agreement.

1.1.95 - 30.6.95
Source list
Vendor 1 allowed 1.7.95 - 31.12.95
Material M1 Vendor 2 allowed Vendor 1 fixed
Plant 0001
Vendor 3 allowed

Copyright © 2017 Tech Mahindra. All rights reserved. 49


Source Lists

1.7.95 - 31.12.95
Vendor 1 fixed

Copyright © 2017 Tech Mahindra. All rights reserved. 50


Quota Arrangements

 A quota arrangement divides the total requirement of a material over a


period among certain sources of supply by assigning a quota to each
source.

 If a quota arrangement exists for a material, it is taken into account in


the source determination process.

Copyright © 2017 Tech Mahindra. All rights reserved. 51


Quota Arrangements

Copyright © 2017 Tech Mahindra. All rights reserved. 52


Service Master Data
Every organization acquires goods to complete its business needs. Besides these
goods procurement, an organization may require occasionally some kind of
services.
1. Hiring Vehicles
2. Plumbing Work
3. House Keeping
4. Electrical Work Etc.

Note - Services are meant for direct consumption instead of keeping them
in inventory.

Copyright © 2017 Tech Mahindra. All rights reserved. 53


Service Master Data
Types of Services

Planned Services -
In planned services at the time of procurement specifications like quantity and
price are known in advance. It means nature and scope of service is clear before
procurement.
Unplanned Services -
In unplanned services at the time of procurement specifications like quantity and
price are not known in advance. It means nature and scope of service is not clear
before procurement. These services can be extended as per the requirement.

Copyright © 2017 Tech Mahindra. All rights reserved. 54


Service Master Data

Copyright © 2017 Tech Mahindra. All rights reserved. 55


Purchasing Documents

Copyright © 2017 Tech Mahindra. All rights reserved. 56


Procurement Cycle

Purchase Order
Purchase
Purchase Order
Order
Purchase Order

8. Payment
1. Requirements
determination
2. Source
determination
7. Invoice verification

Purchase Order
Purchase
Purchase Order
Order
Purchase Order
6. Goods receipt and 3. Requisition assigned
inventory management to a Vendor

5. Order follow-up 4. Order processing


Copyright © 2017 Tech Mahindra. All rights reserved. 57
Purchasing documents

Purchase RFQ
requisition
RFQ
Purchase requisition ?

Quotation Quotation
Purch.order

Quotation A ? B Purchase order

31. 1.
Contract
Scheduling
Contract agreement

Copyright © 2017 Tech Mahindra. All rights reserved. 58


Questions
1. What is SAP?
2. Explain what is SAP MM?
3. What are the essential components in SAP MM?
4. Different types of Master Records
5. What is the difference between Source List and Purchasing Info Record
6. Explain 3 tier architecture of SAP R/3
7. Name few important modules of SAP ECC 6.0
8. Explain the activities that we carry out in realization phase
9. Explain CIL Organization Structure
10. Explain organization levels in a typical manufacturing industry

Copyright © 2017 Tech Mahindra. All rights reserved. 59


Questions
11. Explain Procurement Cycle
12. List different type of SAP Data
13. Give examples for Material Type
14. Types of Number Ranges in Material Master?
15. Give examples for Material Group
16. What is the significance of Hazardous Material field in Material Master?
17. What is GR Processing Time
18. How price of the material is calculated (Price control)?
19. What is Purchase Group?
20. What is Account Group?

Copyright © 2017 Tech Mahindra. All rights reserved. 60


Purchase Requisition (PR)

Copyright © 2017 Tech Mahindra. All rights reserved. 61


Requirement Determination

 Materials requirements are identified either in the user departments or


via materials planning and control.

 Enter purchase Requisitions yourself, or they can be generated


automatically by the materials planning and control system

Copyright © 2017 Tech Mahindra. All rights reserved. 62


Purchase Requisition

Purchase Purchase Goods Invoice


Requisition for Order Receipt Processing
Goods/
Vendor
Services invoice
Purchase Purchase
Requisition Order

10 10
20 20
30 30

Planning, Reporting, and Analysis

Purchase Requisitions:

 Request or instruction to the purchasing department to procure a


certain quantity of a material or service on or by a certain date.
 Are created directly by a requesting department or automatically via
material requirements planning (MRP/PM/SD)
 Are internal documents not used outside the company.
Copyright © 2017 Tech Mahindra. All rights reserved. 63
Purchase Requisition Processing
Purchase Requisition

MRP
Direct Entry

Purchase
Order

Purchase requisition Release strategy

Determine source of supply


Copyright © 2017 Tech Mahindra. All rights reserved. 64
Purchase Requisition

Copyright © 2017 Tech Mahindra. All rights reserved. 65


Purchase Requisition
Source Determination

 The Purchasing component helps to identify potential sources of supply based


on past orders and existing longer-term purchase agreements. This speeds
the process of creating requests for quotation (RFQs).

Quota Arrangement Purchase Requisition

Source List

Outline Agreement Purchasing Info Record

Copyright © 2017 Tech Mahindra. All rights reserved. 66


Request For Quotation (RFQ)

Copyright © 2017 Tech Mahindra. All rights reserved. 67


Request for quotation/ quotation

Requirements known. RFQ 1 RFQ 2


Procure from which
source?
?

Vendor 1 Vendor 2

Quotation 1 Quotation 2
Quotations entering

Price comparison list

Quotation comparison & Purchase Rejection


order
Decision making
Copyright © 2017 Tech Mahindra. All rights reserved. 68
Request for quotation/ quotation

Copyright © 2017 Tech Mahindra. All rights reserved. 69


Purchase Order (PO)

Copyright © 2017 Tech Mahindra. All rights reserved. 70


Purchase Order
Purchase Purchase Goods Invoice
Requisition for Order Receipt Processing
Goods/
Vendor
Services invoice
Purchase Purchase
Requisition Order

10 10
20 20
30 30

Planning, Reporting, and Analysis

Purchase orders:
 Represent the formal approval of a purchasing transaction with a vendor.
 Identify the following items such as:
 Vendor
 Material and quantity ordered
 Price and terms
 Delivery date and location
Copyright © 2017 Tech Mahindra. All rights reserved. 71
Purchase Order Processing

Purchase
Order Statistics Order
• Standard
History
Direct Entry
or Purchase
Requisition
Purchase
Requisition

Stock Material
Consumable Material Account Assignment
Service (cost center, asset,
internal order)

Copyright © 2017 Tech Mahindra. All rights reserved. 72


Purchase Order

Copyright © 2017 Tech Mahindra. All rights reserved. 73


Inventory Management (IM)

Copyright © 2017 Tech Mahindra. All rights reserved. 74


Inventory Management

Describes the basic business processes of Inventory Management in the SAP


System:

 Goods Receipts
 Stock Transfers
 Goods Issue
 Transfer Posting

Copyright © 2017 Tech Mahindra. All rights reserved. 75


Goods Receipt

Purchase Purchase Goods Invoice


Requisition for Order Receipt Processing
Goods/
Vendor
Services invoice
Purchase Purchase
Requisition Order

10 10
20 20
30 30

Planning, Reporting, and Analysis

Goods receipt record the inward movement of goods or materials by:


 Verifying the receipt against the order.
 Valuating material at purchase order price.
 Creating material and accounting documents to record the event.
 Updating the purchase order history.
 Providing basis for invoice verification (2nd part of 3-way match).

Copyright © 2017 Tech Mahindra. All rights reserved. 76


Goods Receipt

Copyright © 2017 Tech Mahindra. All rights reserved. 77


Goods Receipt for Stock Material
Goods Receipt

Purchasing
Documents
Items Goods
1.
2.
Receipt
3.
RUHR
RUHR
TRUCKING
TRUCKING

Vendor Warehouse/Stores
Entering the goods receipt increases the inventory
level of a material that is procured for stock

Copyright © 2017 Tech Mahindra. All rights reserved. 78


Stock types for goods receipt

Goods receipt
Goods receipt blocked
blocked stock
stock

Unrestricted-use
Unrestricted-use stock
Unrestricted use Stock stock

Warehouse
Stock
Stock inQuality
in
Stock in
quality
quality inspection
inspection
Inspection

Vendor
Vendor Blocked
Blocked stock
Blockedstock
Stock

Account assignment
Account assignment object
object
Cost
Cost center
Cost center

Order
Order
Order

…...
......
......
Copyright © 2017 Tech Mahindra. All rights reserved. 79
Result Of Good Movements
 Movement types differentiate among the following stock transactions:
 Goods receipt
 Goods issue
 Stock transfer
 Transfer Posting
 Movement type determines which:
 Quantity is updated
 Stock types are updated
 General ledger stock or consumption accounts are updated
 A three-digit code identifies the particular movement to be performed (e.g.,
101 = purchase order receipt).

Copyright © 2017 Tech Mahindra. All rights reserved. 80


Documents for Goods Movement

Warehouse
Goods movement

Receipts Issues

Material Accounting
document document

Records movements that Records movements that affect


affect inventory balances. valuation of inventory.
Accounting
Copyright © 2017 Tech Mahindra. All rights reserved. document 81
Documents for Goods Movement

Copyright © 2017 Tech Mahindra. All rights reserved. 82


GR Blocked Stock
Purchase Order
Purchase Requisition Goods Receipt
Qty. -100; Vendor - X
Qty. -100 Qty. -100; Vendor - X
Material – X;
Material - X Material – X
Price – 100 PC

Plant
Vendor
Unrestricted GR Blocked
Stock Stock

Cost Center
Inspection
Blocked Stock
Stock

Warehouse/Storage Location
Copyright © 2017 Tech Mahindra. All rights reserved. 83
Return Delivery
Purchase Order
Purchase Requisition Goods Receipt
Qty. -100; Vendor - X
Qty. -100 Qty. -100; Vendor - X
Material – X;
Material - X Material – X
Price – 100 PC

Subsequent Delivery
Qty. -100; Vendor -
Plant X
Material – X
Unrestricted
Stock

Inspection
Blocked Stock
Stock Vendor

Warehouse/Storage Location
Copyright © 2017 Tech Mahindra. All rights reserved. 84
Goods Issues Goods Issues

What is Goods issue ?

A goods issue (GI) is a goods movement with which a material withdrawal or


material issue, a material consumption, or a shipment of goods to a
customer is posted. A goods issue leads to a reduction in warehouse stock

Copyright © 2017 Tech Mahindra. All rights reserved. 85


Goods Issues

From Warehouse
From Consignment Stores

Consumption Issue

Asset
Sales Sampling
Order Scrapping
Cost center Quality

Copyright © 2017 Tech Mahindra. All rights reserved. 86


Stock Transfer & Transfer Posting

Material/Goods Transfer

Stock transfer Transfer posting

From storage From


From From QM to
From plant location to consignment
material unrestricted
to plant storage stores to
to material use
location warehouse

Copyright © 2017 Tech Mahindra. All rights reserved. 87


General Concepts General Concepts
 There are two types of goods transfers:

 Stock transfers involve a physical movement of goods.


 Transfers can occur from:
 Company to company
 Plant to plant
 Storage location to storage location
 Transfer postings involve a change in stock type or
material number. Generally, they are not connected
with a physical movement.
 Material documents are created to record the activity.
 Financial documents are created only when there is a valuation change
(e.g., plant to plant).
Copyright © 2017 Tech Mahindra. All rights reserved. 88
Transfer Posting

oLogical transfer of
material from one stock
type to another stock type
oFrom material to material
oFrom special stock to our
own stock

Copyright © 2017 Tech Mahindra. All rights reserved. 89


Reservation
 Reserving of material/goods in advance for future purpose either for cost
center or production

From Warehouse
From Consignment Stores

Consumption Issue

Asset
Sales
Order
Cost center

Copyright © 2017 Tech Mahindra. All rights reserved. 90


Reservation

Copyright © 2017 Tech Mahindra. All rights reserved. 91


Physical Inventory
Physical Inventory
Verification of physically existing stock with book/system stock is known as
physical inventory
1. Manual Physical Inventory
2. Cycle Counting
1
Unrestricted use

2
Quality inspection

3
Blocked stock

Copyright © 2017 Tech Mahindra. All rights reserved. 92


Physical Inventory
The Physical Process
Inventory Process

Create physical
inventory document

Set blocking indicator Arrange for


recount
Print physical
inventory
document
Change
count
Enter count results

List of
differences

Post differences

Copyright © 2017 Tech Mahindra. All rights reserved. 93


Outline Agreement

Copyright © 2017 Tech Mahindra. All rights reserved. 94


Outline Agreements

An outline purchase agreement is a longer-term agreement between a


purchasing organization and a vendor regarding the supply of materials or
the performance of services within a certain period according to predefined
terms and conditions. (Outside SAP, such agreements may be referred to by
a number of terms, including "blanket", "master", "framework" or "umbrella"
agreements)

In the SAP System, such agreements are subdivided into:


 Contracts
 Scheduling agreements

Copyright © 2017 Tech Mahindra. All rights reserved. 95


Contracts
What is a Contract ?
Contract is a form of longer- term purchase agreement
against which materials or services are released (ordered, or called off)
according to need over a certain predefined period.
Contracts can take the following forms:
Quantity contracts
Use this type of contract if the total quantity to be ordered during the validity
period of the contract is known in advance. The contract is regarded as
fulfilled when release orders totaling a given quantity have been issued.
Value contracts
Use this type of contract if the total value of all release orders issued against
the contract is not to exceed a certain predefined value. The contract is
regarded as fulfilled when release orders totaling a given value have been
issued.
Centrally Agreed Contract
The price will be negotiated and agreed with Vendor by the central purchase
organization
Copyright © 2017 Tech Mahindra. All rights reserved. 96
Value & Quantity Contract
RFQ w.r.t PR Quotation from Quotation
Mat-X; 10000PC Vendor Comparison
PR for Agreement
Mat –X
10000PC
Contract Vendor Selection
w.r.t RFQ/PR
1 Jan 18 to 31st Dec 18
st

Mat – X; Vendor – X
Qty. 10000PC
Rs. 100/PC

PR for Purchasing
Mat –X Goods Receipt
Contract Release Order
100PC Mat – X
w.r.t PR (PO)
Qty. 100PC
Mat – X
Vendor – X
Qty. 100PC
Invoice Receipt
Mat – X
Qty. 100PC
Payment to Vendor
Copyright © 2017 Tech Mahindra. All rights reserved. 97
Value Contract

Copyright © 2017 Tech Mahindra. All rights reserved. 98


Quantity Contract

Copyright © 2017 Tech Mahindra. All rights reserved. 99


PR w.r.t Contract

Copyright © 2017 Tech Mahindra. All rights reserved. 100


Scheduling Agreements

What is a scheduling agreement ?


An outline agreement against which materials are procured at a series of
predefined points in time over a certain period.

Delivery Schedules :
Delivery of the total quantity of material specified in a scheduling agreement
item is spread over a certain period in a delivery schedule, consisting of lines
indicating the individual quantities with their corresponding planned delivery
dates.

Scheduling Delivery
agreement schedule

Copyright © 2017 Tech Mahindra. All rights reserved. 101


Scheduling Agreement
Quotation from
Request for Quotation Vendor
Purchase Requisition w.r.t PR
Mat-x
Qty. 1000 pc
Scheduling Agreement
Quotation
w.r.t PR/RFQ
Comparison
Qty. 1000; Vendor –X
Rs. 100/PC
1st Jan 19 to Dec 21

Delivery Schedule w.r.t SA


Delivery Date Scheduled Qty.
10th Jan 19 100 10th GR 100 PC and IR 100 PC

29th Jan 19 100 29th GR 100 PC and IR 100 PC

10th GR 100 PC and IR 100 PC


10th Mar 19 50

Copyright © 2017 Tech Mahindra. All rights reserved. 102


Other Procurement Processes

Copyright © 2017 Tech Mahindra. All rights reserved. 103


Import Procurement Process
INDIA Local Bank SWITZERLAND Local Bank

PO +
Plant Letter of Plant
Credit to
Overseas Bill Of
Lading
Goods Receipt

Vendor
Airport/Shi
pyard

Customer
Bill Of
Country
Entry or
Boarder
Customs
Shipyard/
Duty
Airport
Invoice from
Vendor

Payment to
Vendor
Copyright © 2017 Tech Mahindra. All rights reserved. 104
Asset Procurement Process
What is Asset/Capital Goods?

They are purchased and used to help your company produce finished goods or
provide services to the customer. They are reported as assets on a company's
balance sheet and often can be depreciated over time.
Examples of capital goods include,

1. Buildings
2. Machines
3. Equipment
4. Furniture
5. Fixtures
6. Computer

Copyright © 2017 Tech Mahindra. All rights reserved. 105


Asset Procurement Process
Asset Master Request For Maintain
Quotation Quotation
Purchase
Requisition
Material
Master
Quotation
Comparison
Material Purchase
Description Order

Vendor
Selection
Invoice Goods
Verification Receipt

Payment Run
Copyright © 2017 Tech Mahindra. All rights reserved. 106
Asset Procurement Process

Copyright © 2017 Tech Mahindra. All rights reserved. 107


Non Stock Material Procurement Process
Request For Maintain
Quotation Quotation
Purchase
Requisition
Material
Master
Quotation
Comparison
Purchase
Order

Vendor
Selection
User
Invoice
Department
Verification

Payment Run
Copyright © 2017 Tech Mahindra. All rights reserved. 108
Non Stock Material Procurement Process

Copyright © 2017 Tech Mahindra. All rights reserved. 109


Non Valuated Material Procurement Process
Request For Maintain
Quotation Quotation
Purchase
Requisition
Material
Master
Quotation
Comparison
Purchase
Order

Vendor
Selection
Invoice
Verification
Goods
Receipt

Payment Run
Copyright © 2017 Tech Mahindra. All rights reserved. 110
RTP Material Handling (Returnable Transport)
Some ordered material will be delivered by the vendor by packing
with non ordered material and whenever ordered material is totally
consumed, the empty packaged items will be returned to the vendor
and these returning empty packaging items are called as RTP
materials

Copyright © 2017 Tech Mahindra. All rights reserved. 111


RTP Material Handling (Returnable Transport)
Request For Maintain
Quotation Quotation
Purchase
Requisition
Diesel with
Barrel
Quotation
Comparison
Purchase
Order

Invoice Vendor
Verification Selection
Goods
Receipt

Barrel

Payment Run
Copyright © 2017 Tech Mahindra. All rights reserved. 112
Non Stock Material Procurement Process

Non Ordered
Items

Copyright © 2017 Tech Mahindra. All rights reserved. 113


Special Procurement Process

Copyright © 2017 Tech Mahindra. All rights reserved. 114


Special Procurement Processes

 Pipeline Process
 Consignments Process
 Sub contracting Process
 Stock Transport Order Process
 Third-party processing
 Blanket Purchase Order
 External Services Process

Copyright © 2017 Tech Mahindra. All rights reserved. 115


Pipeline Procurement Processes
What is Pipeline stock?
 In this process material flows continuously from vendor premises to
our plant premises through pipe/cable/wire/
Examples – Oil, Water Cane, Gas, Electricity Etc.

Copyright © 2017 Tech Mahindra. All rights reserved. 116


Pipeline Procurement Processes
Goods Issue
Pipeline Agreement From Pipeline to
Mat – X Cost Center or Prod
Vendor – X Order
Plant – X Mat – X; Vendor – X Print/Transmit GI
P Org. – X Qty. 100 KG document to Vendor
Rs. 100/KG of Gas Plant -X

Automatic Settlement (IR)


(settle pipeline liabilities to vendor for
consumed or GI qty.) Send auto settlement
Mat – X; Vendor – X; Plant – X document to Vendor
Rs. 100/KG; Qty. 100KG

Payment
Payment to vendor
Copyright © 2017 Tech Mahindra. All rights reserved. 117
Consignment Processes
What is Consignment stock ?
 In consignment processing, the vendor provides materials and stores them
on your premises. The vendor remains the legal owner of the material until
you withdraw materials from the consignment stores.
 The invoice is due at set periods of time, for example, monthly. In addition,
you can also arrange with the vendor that you take over ownership of the
remaining consignment material after a certain period of time.

Copyright © 2017 Tech Mahindra. All rights reserved. 118


Consignment Procurement Process
Consignment
Agreement Purchase
Mat –X Order
Purchase
Vendor – X Goods
Requisition
Plant – X Receipt as
Rs. 100/PC Special Stock
Goods Issue
Material – X
Vendor – X
Against
Print/Transmit Quantity 10PC
Production
GI Document Order

Automatic Settlement (IR) Against Sales


Print/Transmit (settle consignment Order
Settlement liabilities to vendor for
Document consumed or GI qty.)
Mat – X; Vendor – X
Copyright © 2017 Tech Mahindra. All rights reserved.
Plant - X 119
Subcontracting Procurement Processes

Process:

 You order the end product using a subcontract order. The


components that the vendor needs to manufacture the end
product are specified in the purchase order.

 In Inventory Management, the components are posted to the stock


of material provided to vendor. The components are then supplied
to the vendor.

 The vendor performs its service and delivers the ordered material
(the end product). The consumption of the components is posted.

 The vendor charges for his or her service. The invoice is posted in
Invoice Verification

Copyright © 2017 Tech Mahindra. All rights reserved. 120


Subcontracting Procurement Process
Prerequisites for MRP

Plant
Plant
Purchase Order No:
*Vendor : ***
Activate MRP
Set PC
10 L Product A 100 up planning file

Vendor (Sub contract)


Product A (Engine)
Materials
Materials
Components Maintain MRP data:
valid MRP type
Products B 100 pc valid material status
A

Products C 200 PC
Material
Prerequisites for MRP
R

 SAP AG
Plant
Plant
Activate MRP

Product C Set up planning


Product B
Materials
Finished Product A
Materials
Maintain MRP d
valid MRP
valid mate
A

Material

 SAP AG

Copyright © 2017 Tech Mahindra. All rights reserved. 121


Subcontracting Procurement Process
Info Record
Create BoM Product A
for Product A Sub Cont. - X
Comp B & C
Purchase
Order

Storage Location Invoice


Component B & C Verification

Goods
Receipt

Payment Run

Copyright © 2017 Tech Mahindra. All rights reserved. 122


Third Party Procurement Process

Third-Party Processing

 In third-party processing, an enterprise forwards a sales order to an


external supplier, who sends the goods directly to the customer. The
sales order is not processed by your company, but by the vendor.
Third-party items can be entered in purchase requisitions, purchase
orders, and sales orders.

 Third party processing is linked to the Sales and Distribution


component (SD). If the sales order contains third-party items, the
system creates a purchase requisition from the order.

Copyright © 2017 Tech Mahindra. All rights reserved. 123


Third Party Procurement Process

Own Company

Order PO

Delivery
Vendor
Customer
Copyright © 2017 Tech Mahindra. All rights reserved. 124
Stock Transport Process
STO Process

 Stock transport Order can transfer the stock from one plant to
another plant within the company code and one plant to another
plant across the company code.
 Can process the STO with delivery and without delivery. If process
with delivery we can obtain delivery cost for the particular
transportation.
 With delivery material cost will increase due to adding the delivery
cost.

Copyright © 2017 Tech Mahindra. All rights reserved. 125


Stock Transport Goods Issue

Stock
Transport
Order Plant 2
Plant 1

Goods Receipt
Goods Issue Stock In Transit
for Purchase Order
Unrestricted for Purchase
Order
Use Stock

Copyright © 2017 Tech Mahindra. All rights reserved. 126


Intra Company Stock Transfer

COMPANY

Plant A Plant B
Supplying Plant Receiving Plant

PR Received
Purchase Request

Transfer Posting
Goods Received

Copyright © 2017 Tech Mahindra. All rights reserved. 127


Inter Company Stock Transfer
COMPANY COMPANY

Plant A Plant B
Supplying Plant Receiving Plant

PO Received
Purchase Order

Goods Issue
Goods Received

Billing Document Invoice Received

Payment Received
Payment Run
Copyright © 2017 Tech Mahindra. All rights reserved. 128
External Services Process

MM External Services Management offers two basic ways of specifying services:

 As planned services with description, quantity, and price.

By “planned services” we mean services whose nature and scope


is known to you at the start of a procurement project or transaction.

 As unplanned services with the setting of a value limit only.

By unplanned services, we mean services that cannot be specified


in detail because their precise nature and scope are not initially
known, or services which - for various reasons - you do not wish to
plan.

Copyright © 2017 Tech Mahindra. All rights reserved. 129


External Services Process
RFQ w.r.t PR
Quotation from Quotation
Service-X
Vendor Comparison
1000 AU
PR for Agreement
Service –X
1000 AU
Contract Vendor Selection
w.r.t RFQ/PR
1 Jan 19 to 31st Dec 19
st

Service – X; Vendor – X
Qty. 1000 AU
Rs. 1000/AU

PR for Purchasing Service Entry Sheet


Service –X Contract Release Order Service – X
10 AU w.r.t PR (PO) Qty. 10 AU
Service – X
Vendor – X
Qty. 10 AU
Invoice Receipt
Service – X
Qty. 10 AU
Payment to Vendor
Copyright © 2017 Tech Mahindra. All rights reserved. 130
External Services Process
PO for Services

Copyright © 2017 Tech Mahindra. All rights reserved. 131


External Services Process
Service Entry Sheet

Copyright © 2017 Tech Mahindra. All rights reserved. 132


Release Strategy/Procedure

Copyright © 2017 Tech Mahindra. All rights reserved. 133


Release Procedure
In the procurement process, there are many documents which are vendor
facing/external document and are also treated as a legal documents which under
go approval process as per the DoP (Delegation of Power)
In SAP, the different levels of approval is handled using Release Strategy

The below listed documents can under go approval process/release strategy,

1. Request for Quotation


2. Purchase Requisition
3. Purchase Order
4. External Service Entry Sheet

Copyright © 2017 Tech Mahindra. All rights reserved. 134


Release Procedure
Release Strategy for PR –
Item Value Release Code
>100000 INR 10. Assist. Manager
Plant - 1000 20. Manager
30. Sr. Manager

Release Strategy for PO -


Total Net Order Value Release Code
10000 to <100000 INR X1. Sr. Officer
> 100000 INR X2. Manager
X3. Sr. Manager
X4. Associate VP
X5. VP

Copyright © 2017 Tech Mahindra. All rights reserved. 135


Release Strategy
Maintain
Release Quotation
Release Strategy
Strategy Request For
Quotation

Purchase
Requisition Purchase Quotation
Order Comparison
Release
Strategy

Invoice Vendor
Verification Selection
Goods
Receipt

Payment Run
Copyright © 2017 Tech Mahindra. All rights reserved. 136
Release Procedure
Purchase Requisition
Before Release

After Release

Copyright © 2017 Tech Mahindra. All rights reserved. 137


Release Procedure
Purchase Order
Before Release

After Release

Copyright © 2017 Tech Mahindra. All rights reserved. 138


Output Determination

Copyright © 2017 Tech Mahindra. All rights reserved. 139


Output Determination
Physical Inventory
Every purchasing document, material document and invoice
documents can shared with the external vendor or internally via
Fax/Mail/ALE/EDI

Internal
Vendor Non SAP R/3
SAP

EDI, XLM SAP ECC 6.0 ALE, IDoc

ALE and EDI are middle ware tools


ALE, IDoc
ALE – Application Link Enabling
EDI – Electronic Data Interchange
IDoc – Intermediate Document
Vendor
SAP R/3

Copyright © 2017 Tech Mahindra. All rights reserved. 140


PO Document
Physical Inventory

Copyright © 2017 Tech Mahindra. All rights reserved. 141


Logistic Invoice Verification

Copyright © 2017 Tech Mahindra. All rights reserved. 142


Objectives
 Describe the basic business process of Invoice entry in Accounts payable
for various kinds of Material and Service Purchase Orders in the SAP
System:

 Overview of the process


 Various Approaches and Solutions
 Posting/paying an invoice
 Price Variance handling
 Delivery costs

Copyright © 2017 Tech Mahindra. All rights reserved. 143


Types of Invoice Transactions
 Invoice or Debit Memo
 Credit Memo
 Subsequent Credit
 Subsequent Debit

Copyright © 2017 Tech Mahindra. All rights reserved. 144


Invoice Processing
Purchase Purchase Goods Invoice
Requisition for Order Receipt Processing
Goods/
Vendor
Services invoice
Purchase Purchase
Requisition Order

10 10
20 20
30 30

Planning, Reporting, and Analysis

Invoice verification:
 Matches the vendor’s invoice to the purchase order
 and the goods received
 Matches price, and quantity.
 Updates the purchase order and its history.
 Updates accounting information.

Copyright © 2017 Tech Mahindra. All rights reserved. 145


InvoiceVerification
Invoice Verification Environment
Environment

Purchase G/L accounts:


G/L Accounts
Order Vendor
Invoice
?
Assets
Invoice
Verification
Cost Centers
Vendor
Invoice Projects
Goods Receipt
Orders
Material Master

Vendor Master Posting an invoice in the SAP System


Conditions updates purchasing and accounting data

Invoice verification accesses data from purchasing, inventory


management, material master, and vendor master files.

Copyright © 2017 Tech Mahindra. All rights reserved. 146


Information in an Invoice

Copyright © 2017 Tech Mahindra. All rights reserved. 147


Invoice Verification

Copyright © 2017 Tech Mahindra. All rights reserved. 148


Vendor Payment
 Accounts payable reads the invoice file and pays all posted invoices due.
(Payment runs can be automated to occur at specific times.)

Vendor Bank
Financial 1000 Payment
Payment 1000
Accounting program
program

Motor Sports International 1449


1234 Main Street
New York, NY 10181 Date _______________

Pay to: ________________________________________


________________________________________________________

_______________ _________________

Released 12930 39040 2020 20202 10923 1449

Invoice

Copyright © 2017 Tech Mahindra. All rights reserved. 149


Credit Memo
 Collecting the excess amount from the vendor in case vendor fails to
deliver the remaining quantity
Purchase Requisition Purchase Order Goods Receipt
Qty. -100 Qty. -100; Vendor - X Qty. -100; Vendor - X
Material - X Material – X; Material – X
Price – 100 PC

Invoice Verification
Quality Inspection Payment Run Qty. – 100
Accepted Qty. – 80 Qty. – 100 Vendor – X
Rejected Qty. - 20 Vendor – X Material - X
Material -X

Return Delivery
Qty. 20 Credit Memo Payment
Vendor – X Qty. 20; Amount-2000 Amount 2000
Material - X Vendor – X
Material - X

Copyright © 2017 Tech Mahindra. All rights reserved. 150


Subsequent Debit
 If vendor ask for additional amount on already invoiced quantity

Purchase Requisition Purchase Order Goods Receipt


Qty. -100 Qty. -100; Vendor - X Qty. -100; Vendor - X
Material - X Material – X; Material – X
Price – 100 PC

Subsequent Debit Invoice Verification


Qty. 100; Price – Payment Run Qty. – 100
10/PC; Vendor – X Qty. – 100 Vendor – X
Material - X Vendor – X Material - X
Material -X

Payment
Amount 1000

Copyright © 2017 Tech Mahindra. All rights reserved. 151


Subsequent Credit
 On already invoiced quantity, if price is reduced due to price fluctuations or
low quality then vendor needs to pay the difference/negotiated amount to
the customer Goods Receipt
Purchase Order
Qty. -100; Vendor - X Qty. -100; Vendor - X
Purchase Requisition
Material – X; Material – X
Qty. -100
Material - X Price – 100 PC

Subsequent Debit Invoice Verification


Qty. 100; Price – Payment Run Qty. – 100
10/PC; Vendor – X Qty. – 100 Vendor – X
Material - X Vendor – X Material - X
Material -X

Payment
Amount 1000

Copyright © 2017 Tech Mahindra. All rights reserved. 152


Material Requirement
Planning (MRP)

Copyright © 2017 Tech Mahindra. All rights reserved. 153


MRP - Process MRP - Process
MRP:

The main task of material requirement planning is to ensure material


availability, that is, to procure the requirement quantities for in-house
production and for sale on time.

Dependent requirements are the quantity of components necessary for the


production of a finished product or an assembly.
( Production orders and Reservations )

Independent requirements are received by sales department in the form of


customer requirements from the market, and demand management plans
sales using a sales forecast.

Copyright © 2017 Tech Mahindra. All rights reserved. 154


Material Requirement Planning
MRP - Process

Consumption Based Planning (CBP)

Forecast Based
Reorder Point Planning Time Phased Planning
Planning

Manual Reorder Point Automatic Reorder Point


Planning Planning

Copyright © 2017 Tech Mahindra. All rights reserved. 155


MRP overview
MRP Independent
Dependent Requirements
Requirements

Reservations Planned Order

Convert
Capacity
Planning
Production Order Purchase Schedule lines
Requisition

Purchasing
Sales Order functions
Processing
Invoice verification
Purchase Order
Final costing
Warehouse

Copyright © 2017 Tech Mahindra. All rights reserved. 156


Copyright © 2017 Tech Mahindra. All rights reserved. 157

Potrebbero piacerti anche