MEK-6400 series

Technical seminar

Disassembly
& Assembly
 Celltac α
Disassembly
(1) Before disassembling
(2) Covers
(3) Units
(4) Exchange of the Electro
Magnetic Valve
(5) Practice time
Celltac α
(1) Before disassembling

CAUTION
・Be careful not to directly touch any place where there is blood or it might
spread to.
・Wear rubber gloves to protect yourself from infection before doing
maintenance.

WARNING
・For your safety, before disassembling the hematology analyzer, wait for
approximately 1 minutes after turning off the main power switch always.
 Celltac α
(1) Before disassembling
Before disassembly procedure,
perform strong cleaning with CLEANAC3
detergent!!
Purpose is protection from infection
and removing some proteins.
Celltac α
(1) Before disassembling
～ STRONG CLEAN～ ～ DRAIN ALL ～

This procedure is the same as the user maintenance.

Disassembly - (2) Covers

Contents
･ Covers
(2) Covers

Removing the right side cover.

ＮＯ！

This 2 screws only need

to be loosened and not
removed!
(2) Covers

Removing the top cover.

(2) Covers

Removing the rear cover.

ＮＯ！

This 2 screws only need

to be loosened and not
removed!
MEK-6400 Series Units
JQ-641V
MD-640V
JQ-640V
PV-641V
FOR MEK-6410/20

or
PV-640VＫ MS-640V
FOR MEK-6400

MP-640V

MS-641V MＣ-640V
or MR-640V
Disassembly

The screws fixing each unit

are all black.
 Disassembly - (3) Units
Contents
･PV-641VK Display Unit
･ MC-640V CBC Measuring Unit
･ MS-640V Sampler Unit
･ MS-641V Cap Pierce Unit
･ MD-640V Complex Pump Unit
･ JQ-640V Inlet Outlet Unit
 (3) Units
Removing the PV-640VK / PV-641VK
Display Unit

PV-641VK
FOR MEK-6410/20
or
PV-640VＫ
FOR MEK-6400
 (3) Units
• Removing the Display Unit

There is a cable when only the

Built-in printer is installed.
(3) Units
Removing the Display Unit

Before removing the PV, check the position

of the sample tube. When Sampling Mode
is open mode, be especially careful with
the position.
(1) Units
Removing the Display Unit

Rotate the shaft by hand

until the top position
of sample tube
passing through the
Rinse.

If you don’t do this procedure,

the sample tube would bend
when you remove the PV.
(3) Units

Removing the MC-640V

CBC Measuring Unit

MＣ-640V
(3) Units

Removing the MC-640V

CBC Measuring Unit
(3) Units

Removing the MC-640V

CBC Measuring Unit
(3) Units

Removing the MC-640V

CBC Measuring Unit
Be careful
Assembling MC-640V
Be careful assembling the MC
unit. Put the unit to the right as
much as possible.
(3) Units

Removing the MS-640V

Sampler Unit

MS-640V
(3) Units

Removing the MS-640V

Sampler Unit

Remove the 2 screws

(3) Units

Removing the MS-640V

Sampler Unit
(3) Units

Removing the MS-640V

Sampler Unit
Be careful
Assembling MS-640V
Be careful assembling the MS unit.
Put the unit to the left as much as
possible.

After installing the MS unit, confirm the position of

Sampler and Rinse when you initialize it!
Connect the connector of cable to the socket of board
firmly.
Be careful
Assembling MS-640V
Be careful not to pinch the cable
of the Electro Magnetic Valve of
the JQ-641V!!
 Adjusting the position of
Sampler Unit and Rinse Unit
After MS-640V,MS-641V
and MR-640V are
disassembled, they are
needed adjusting.
MS-640V
Actual confirmation of
position is ・・・
MS-641V
FOR MEK-6400

or

MR-640V
FOR MEK-6410/20
Adjusting the position of
Sampler Unit and Rinse Unit
Select “UNIT MAINTE”.

Select “MS-640V”.

If this case is
OPEN Rinse,
select “INITIALIZE”.

If this case is Cap

Rinse, select
“PIERCE POS”.
Adjusting the position of
Sampler Unit and Rinse Unit

Confirm position
of Sample tube
and Rinse unit
by hand.
Adjusting the position of Sampler
Unit and Rinse Unit
Confirm position by
using OPEN Rinse or
OPEN Rinse CAP rinse.

CAP Rinse

Adjust matching the

position of sample tube and
part of curved surface
down the inside in the
middle of parts.
Be careful
Assembling MS-640V

good
The tube
is fixed

It would be the
cause of false
bad operation!!

Be careful!
(3) Units

Removing the MS-641V

Cap Pierce Unit

MS-641V
or MR-640V
(3) Units

Removing the MS-641V

Cap Pierce Unit
ONLY THE MS-641V
(3) Units

Removing the MS-641V

Cap Pierce Unit

Adjust the position of the

MS-641V same as MS-640Ｖ.
(3) Units

Removing the MD-640V

Complex Pump Unit
MD-640V
(3) Units

Removing the MD-640V

Complex Pump Unit
(3) Units

Removing the MD-640V

Complex Pump Unit
(3) Units

Removing the JQ-640V

Inlet Outlet Unit
JQ-640V
(3) Units

Removing the JQ-640V

Inlet Outlet Unit
(3) Units

Removing the JQ-640V

Inlet Outlet Unit
(3) Units

Removing the UT- 7192

AMP CONTROL board
(3) Units

Removing the UT- 7193

POWER board

Hook the
three parts
 (4)Exchange of the Electro Magnetic Valve
 How to replace
New electro magnetic valve
are 2 type
•XP-602V for MC-640V only
No5 and No11
•XP-612V for others
Difference point is inside
rubber material
If you use XP-612V for MC-
640V (No5 or No11) then
PLT NOISE alarm will
appear
 (4)Exchange of the Electro Magnetic Valve
 Removing

Remove 2 screws
 (4)Exchange of the Electro Magnetic Valve
 Removing

Remove from manifold Don’t damage Top view

2 O-rings
(4)Exchange of the Electro Magnetic Valve
 Remove connector contacts
Pull up connector contact Pull up lead and contact
holder softly by pin sets from connector

Be careful!
(4)Exchange of the Electro Magnetic Valve
 Replace new one
XP-602V / 612V must be
connected as these pictures

1,2,3,・・・

White lead for

Number side
(4)Exchange of the Electro Magnetic Valve
 Replace Valve is set to manifold
by 2 screws

Lead must be Don’t damage

connected for same 2 O-rings
colored
(4)Exchange of the Electro Magnetic Valve

 Replace
・Attention: Don’t miss inserting
the Electro Magnetic Valve!!
NG！

OK
 (4)Exchange of the Electro Magnetic Valve
In case of exchange valves of MC-640V

・Attention: placement of two

XP-602V!

XP-602V No.5

XP-602V No.11
MEK-6400 Hydraulic System Diagram (Real version)
(5)Practice time

① Covers
② Units (except UT-7192,7193)