Implementation of Six

Sigma in Manufacturing
Process
Zahra Annisa 120310150054
Johan Manuel Haryadi 120310150070
 Manufacture of circuit cartridges for
inkjet printers. They are tested
What electrically in the final stage of the
problems are process measuring electrical
encountered characteristics to accept or reject
in the them. Electrical failures accounted for
company that
about 50% of all defects. Therefore, it
will try to be
fixed?
is crucial to establish the main
problems, causes and actions to reduce
the level of defects
What The method used to improve the
methods are company’s performance is Six Sigma
used to Method. This method is used to
improve the eliminate defects in any process.
company's
performance
 1. Define
The necessary During the years 2006 and 2007 the
remedial main product had a low level of
measures to performance in electrical test.
Historical data shows that on
be taken
average, 3.12% of the material was
defective.
 2. Measurement
This phase was to certify the validity of
the data through the evaluation of the
The necessary measurement system. The first step was
remedial a normality test of the data and an
measures to analysis of the process capacity.
be taken This began with the measurement of
the percentage of electrical failures. The
percentage of electrical faults was
obtained after a test was performed to
the 100% of electric circuits.
 3. Analysis
The analysis phase consisted of
searching through brainstorming rounds
The necessary the possible factors that may be
remedial affecting the electrical performance of
measures to the product. The factors that were
be taken considered most important were raised
as hypotheses and tested by several
statistical tests. The objective was to
identify key factors of variation in the
process.
 4. Improvement
Once it was identified the factors that
significantly affect the response variable
The necessary being analyzed, the next step was to
remedial identify possible solutions, implement
measures to them and verify that the improvement is
be taken similar to the expected by the
experimental designs. According to the
results obtained, corrective measures
were applied for the improvement of the
significant variables.
 5. Control
In order to achieve a stable process, the
pressure parameters were determined,
The necessary as the height of the tool and cycle time
remedial within the limits. Because these three
measures to parameters were considered to influence
some equipment failures such as leaks or
be taken even, increase the cycle time, it was
necessary to place devices that will
facilitate the process control and avoid
possible changes of the parameters.
 By seeing the result, it’s proven that Six
What are the Sigma implementation can be helpful in
conclusions and reducing the nonconforming units or
suggestions for improving the organization quality and
applying these personal development. The implementation
methods so that of this project has been considered as
the company's successful because the critical factor for the
performance can process were found and controlled. Therefore
be continuously the control plan was updated and new
operating conditions for the production
improved? process.
THANK YOU