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PT. CJ INDONESIA
Pasuruan Plant
TOP 21
TPM PT CJ Indonesia Pasuruan Plant
PT. CJ INDONESIA
TPM ACTIVITY
VISION
NO. 1 COMPANY IN BIO BUSINESS
WITH GLOBAL COMPETITIVENESS
MISSION
ADVANCED TECHNOLOGY DEVELOPMENT
INNOVATIVE MANPOWER MIND SET
OPTIMIZE EQUIPMENT EFFECTIVENESS
ORGANIZATION OF TPM PT CJ INDONESIA-PASURUAN PLANT
Top Management
MSG Ref
Recycling
ORGANIZATION OF TPM SECTION
Section Chief
TPM Center
Member
Member
Member
Member
Member
Member
Member
CONDITION OF COMPANY
Plant area 34 ha
Production & Utility area 60%
Rotary Equipment
- Pump 961 pcs
- Reducer 351 pcs
- Other 52 pcs
Employee
- Permanent 730 persons
- Contractor 650 persons
GOAL OF TPM PT. CJ INDONESIA
PASURUAN PLANT
COST LEADERSHIP
INCREASE PRODUCTIVITY
REDUCE LOSS
INCREASE OPERATIONRATE
REDUCE TROUBLE
TARGET OF TPM PT. CJ INDONESIA
PASURUAN PLANT
REDUCE
EQUIPMENT TROUBLE
95%
WITHIN 4 YEARS
(2005~2008)
TROUBLE EQUIPMENT
PROGRESS & ESTIMATION
898 Mechanical Instrument Electric Total
900
850
800
750
700
650
600
493
550
frequency
500
450 368
400
350
300
250
200 118
150
90
44 21
100
50
0
2002 2003 2004 2005 2006 2007 2008
year
REMARK : ACTUAL ESTIMATION
AVERAGE TPM ACTIVITY
PROGRESS & TARGET
30
25
25 22
18
20
hour/person
14.7
13.7 13.6 13.7
15
10
0
2002 2003 2004 2005 2006 2007 2008
year
1500 1207
1059
1000
500
2002 2003 2004 2005 2006 2007 2008
year
REMARK : ACTUAL ESTIMATION
SUGGESTION IMPROVEMENT
10209
9621
10000
8630
8150 8300
7868 7763
8000
6000
EA
4000
2000
0
2002 2003 2004 2005 2006 2007 2008
14,000 46
12,000 44
10,000 42
2002 2003 2004 2005 2006 2007 2008
40
60
50
30 30
20.3
20 13.7 20
10 10
0
0
2003 2004 2005 2006
140
130 138.2
133.4
120 110.0
PERCETAGE
60 70.0
50
2002 2003 2004 2005 2006 2007