SCHOOL OF MECHANICAL, CHEMICAL AND MATERIAL ENGINEERING
DEPARTMENT OF VEHICLE AND MECHANICAL SYSTEM
FARM MACHINERY AND IMPLEMENTS
YEAR: 4TH
ACADEMIC YEAR 2018/2019
BY SIRAJ K.
CHAPTER 1: INTRODUCTION TO FARM MACHINERY
1. Farm Mechanization Mechanization of agriculture was an important factor in reducing labor demands for farming and making it available to develop other industries. Mechanized agriculture is, however, energy and capital intensive. Energy costs and the availability of capital to buy machines determine the level of mechanization in a society. Thus, production agriculture is facing many challenges. Farm mechanization is an important element of modernization of agriculture. Farm Productivity is positively correlated with the availability of farm power coupled with efficient farm implements and their judicious utilization. Agricultural mechanization not only enables efficient utilization of various inputs such as seeds, fertilizers, plant protection chemicals and water for irrigation but also it helps in poverty alleviation by making farming an attractive enterprise. There is no doubt that agricultural mechanization for the multitude of smallholder farmers in sub- Saharan Africa (SSA) has been a neglected issue for too long. The application of farm power to appropriate tools, implements and machines – “farm mechanization” – is an essential agricultural input with the potential to transform rural families’ livelihoods by facilitating increased output of higher value products while eliminating the drudgery associated with human muscle-powered agricultural production. Such an improved situation for smallholder farmers can enable access to input supply chains and integration in modern food systems and thus provide for more income, renewed business opportunities and further value addition. Moreover agricultural mechanization in its broadest sense can contribute significantly to the development of food systems, as it has the potential to render post-harvest, processing and marketing activities and functions more efficient, effective and environmentally friendly. FAO (2014b) summarizes the main reasons for changing the power source for crop production from muscles (human or animal) to tractors: i. Potential to expand the area under cultivation. ii. Ability to perform operations at the right time to maximize production potential. iii. Multi-functionality – tractors can be used, not only for crop production, iv. Compensation for seasonal labour shortages v. Reduction of the drudgery associated with the use of human muscle power for tasks, Farm Power is an essential input in agriculture for timely field operations for increasing production and productivity of land. Farm power is used for operating different types of machinery like tillage, planting, plant protection, harvesting and threshing machinery and other stationary jobs like operating irrigation equipment, threshers/ shellers / cleaners/ graders, etc. 2. Sources of Farm Power A. Mobile Power 1. Human (men, women, children), 2. Draught animals (bullocks, buffaloes, camels, horses and ponies, mules and donkeys), 3. Tractors, 4. Power tillers, 5. Self propelled machines (combines, dozers, reapers, sprayers etc.) B. Stationary Power 1. Diesel/oil engines (for pump sets, threshers, sprayers and other stationary operations) 2. Electric motors (for pump sets, threshers, sprayers and other stationary operations) Sources of farm power There are different sources of farm power available which are classified as (i) Human power (ii) Animal power (iii) Mechanical power (Tractors + Power tillers + Oil engines) (iv) Electrical power (v) Renewable energy (Biogas + Solar energy + Wind energy) HUMAN POWER Human power is the main source for operating small implements and tools at the farm. Stationary work like chaff cutting, lifting, water, threshing, winnowing etc. are also done by manual labour. An average man can develop maximum power of about 0.1 hp for doing farm ANIMAL POWER The most important source of power on the farm all over the world is animal. Power developed by an average pair of bullocks about 1 hp for usual farm work. Bullocks are employed for all types farm work in all seasons. Besides bullocks, other animals like camels, buffaloes, horses, donkeys, mules and elephants are also used at some places. ANIMAL POWER The average force a draft animal can exert is nearly one-tenth of its body weight It is estimated that nearly 80 per cent of the total draft power used in agriculture throughout the world is still provided by animals, although the number of agricultural tractors has become double after every ten years since 1930. The thermal efficiency of diesel engine varies from 32 to 38 per cent whereas that of petrol engine varies from 25 to 32 per cent. In modern days, almost all the tractors and power tillers are operated by diesel engines. Diesel engines are used for operating irrigation pumps, flour mills, oil ghanis, cotton gins, chaff cutter, sugarcane crusher, threshers, winnowers etc MECHANICAL POWER Broadly speaking, mechanical power includes stationary oil engines, tractors , power tillers and self propelled combines. Internal combustion engine is a good device for converting liquid fuel into useful work(mechanical work). These engines are two types (1) Spark ignition engines (Petrol or Kerosene engine) (2) Compression ignition engines (Diesel engines) ELECTRICAL POWER Electrical power is used mostly in the form of electrical motors on the farms. Motor is a very useful machine for farmers. It is clean, quest and smooth running. Its maintenance and operation needs less attention and care. The operating cost remains almost constant throughout its life. Electrical power is used for water pumping, diary industry, cold storage, farm product processing, fruit industry and many similar things RENEWABLE ENERGY It is the energy mainly obtained from renewable sources of energy like sun, wind, biomass etc. Biogas energy, wind energy and solar energy are used in agriculture and domestic purposes with suitable devices. Renewable energy can be used for lighting, cooking, water heating, space heating, water distillation, food processing, water pumping, and electric generation. This type of energy is inexhaustible in nature. WIND POWER The availability of wind power for farm work is quite limited. Where the wind velocity is more than 32 km/hr, wind mills can be used for lifting water. Even today the wind power has not been fully harnessed. 3. Mechanical Power Transmission Devices 1 V-BELT DRIVES V-belts are employed extensively in agricultural machinery applications in which it is not necessary to maintain exact speed ratios. V-belts tend to cushion shock loads, do not require lubrication, and are less likely to become misaligned than are other types of drives. They can be operated at speeds as high as 33 m/s, although speeds in agricultural machinery applications seldom exceed 15 m/s. V-belts are not suitable for high torque at low speeds. 2. CHAIN DRIVES Perhaps the first use of a chain drive was made in a reaper by Cyrus McCormick in 1837. Today chain drives play an important part in many agricultural machines such as hay balers, corn pickers, combines, cotton pickers, and beet harvesters. As opposed to V-belt drives, chain drives are used where it is important to maintain an exact speed ratio. Another benefit is that chain drives are capable of transmitting a large amount of power at slower speeds. However, chain drives require better shaft alignment and more maintenance than V-belt drives. 3.POWER-TAKE-OFF DRIVES A power-take-off (PTO) drive provides a means for transmitting rotary power to machines that are coupled to a tractor. The most common location for the PTO shaft is at the rear of the tractor, but some tractors have auxiliary PTO shafts at other locations. The direction of rotation, rotational speed, approximate location, and exact dimensions of the PTO shaft were standardized by the ASAE in 1926 so that equipment of different manufacturers could be interchanged. With growth in tractorsize, it became necessary to develop faster and larger PTO shafts to transmit the increased available power. They are the 35 mm (diameter) shafts with standard rotation speeds of 540 rev/min and 1000 rev/min. The shaft with a standard speed of 540 rev/min is used on tractors with up to 65 kW PTO power. The 35 mm shaft with a standard speed of 1000 rev/min is used on tractors with 45 to 120 kW of PTO power.