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I.S.T. SILESIANOS
APLICACIÓN DE TECNICAS
AVANZADAS EN EL ESTUDIOS
DE CONTROL DE LA MOLIENDA
DE BOLAS EN YACIMIENTOS
MINEROS
20 OCTUBRE 2010
OVERVIEW
EL CONTROL PREDICTIVO
CONCLUSIONES
LA MOLIENDA DE BOLAS Y SU IMPORTANCIA EN LA MINERIA
EL TAMAÑO DEL GRANO SE CARACTERIZA POR SER DE UNA DIMENSIÓN QUE DEBE
SER ESTÁNDAR EN LOS PROCESADOS DE MINERAL COMO LA FLOTACIÓN
HUBER NIETO-CHAUPIS
UNIVERSIDAD NACIONAL DE
INGENIERÍA (UNI)
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UNIVERSIDAD TECNOLÓGICA DEL
PERU (UTP)
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ded
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OUTLINE
INTRODUCTION
DESCRIPTION THE PROCESS
DETERMINATION OF THE PROBLEM
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PRESENTATION THE FORMALISM
RESULTS COMPARATIVE OF THE
SIMULATIONS
SUMMARY
CRUSHING
GRINDING
FLOTATION
ded
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PROCESSING
ANALYSIS
EXPORTATION
ded ORE EXTRACTION
RECOVERY
TRADE-OFF
TREATMENT
WHY?
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INPUT OUTPUT
MINERAL ORE PARTICLE-SIZE
WATER SUMP LEVEL
DILUTION WATER CIRCULATING LOAD
ded Y ( s) G( s) X ( s)
e bs
G(s) b = delay
(d us) d,u = systems’s constants
CIRCUL. PARTICLE
ded ORE WATER LOAD
SUMP INTERACTION
SIZE
It’s crucial for simulations ends: charge/hour, water flow, delays between
the pass of material (one-to-one), max. volumen in mill, diluted water
flow, full cycle time, water/ore rate in mill.
12/07/21 UTP - UNI 30
-CONFERENCE ANDESCON 2010 BOG
The variable of interest: the particle-size can be modeled at the s domain
by containing up to three input variables
In the time-domain, one can to write down the evolution through integral
equations:
t t
ded RP (t ) g11 ( ) RM (t )d g12 ( ) RA (t )d
0 0
t
g13 ( ) RD (t )d
0
The transfer functions are actually unknown and their description on the
time domain is better understood by means smooth polynomials:
N (i, j )
g ij ( ) ij q ( )
q
q 1
This step led us to define a set of functions featuring the system and
depending upon the morphology of the polynomials
t
ded
Fijq (t ) q ( )RM (t )d
0
3 M (i , j ) 3
Yi (t ) q q
C ij
X ij
(t ) C ij
X ij
(t )
j 1 q 1 j 1
Reflexions:
ded
- It’s actually the ball mills grinding circuit a linear system?
Yˆi (t ) C X (t ) C X (t )
ij ij ij ij n
n
Coupling constant
ded
One can conclude that the interactions should be attained to nonlinear
terms to the full output. For the concrete case of the balls mill grinding
circuit:
Yˆi (t ) C X (t ) ij ij n
Stochastic
n
M (1,1) M (1, 2 )
RP (t ) q Fq (t )
C
q
11 11
q Fq (t )
C
q
12 12
M (1, 3)
q Fq (t )
C
q
13 13
ded
t t 2
t2 2 1
~ t
RP (t ) RP (t ) A0 e
d
1 t
12/07/21 UTP - UNI 36
-CONFERENCE ANDESCON 2010 BOG
INPUTS
CHOICE OF TO RECONFIGURATE
MINERAL WEIGHT NOT
WATER FLOW
MILL PROPERTIES
CHOICE OF RANDOM
CHOICE OF FUNCTIONS
FUNCTIONS For ΔT(i) > ΔT(i+i)
ded ARE CONVOLUTIONS
STABLE?
YES
CONVOLUCIÓN
PARTICLE-SIZE IS
ACCEPTED
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STARTS THE CONTRIBUTION BY EFFECT OF INTERACTION