DESIGN AND FABRICATION OF HYDRAULIC

JACK
FOR FOUR WHEELERS
PROJECT MEMBERS
1. R.SATHISHKUMAR (610914114123),
2. R.SELVA KUMAR (610914114125),
3. P.VIGNESH (610914114147),
4. S.VIJAYAKUMAR (610914114152).

Under the Guidance of

Mr. E.Thamotharan.,M.E ,
Assistant Professor,
Department Of Mechanical Engineering,
Jayalakshmi Institute Of Technology,
Thoppur
 SYNOPSIS

1. Objective
2. Problem identifications
3. Literature Review
4. Abstract
5. Methodology
6. Block diagram
7. Design using Solid works
8. Conclusion
9. Final assembly
 OBJECTIVE

• The main objective of this project to the vehicles can be lifted from the floor land
without application of any impact force

• In this project Hydraluic cylinder are used as a jack in four wheelers.

• It is also used to reduce as the jack is automatically operated the complications of

finding the jack point is neglected. so, it can be easily operated by a senior citizon
and women. .
 PROBLEM IDENTIFICATIONS

• Mechanical jack requires more effort moreover not suitable for uneven surfaces. It
requires more power consumption also.

• Maintenance is quite high as well as Suitable for small capacity and requires skilled
labour.

• The purpose of this project is to modify the design of existing car jack in terms of its
functionality and also human factors considerations.

• General idea of the project is to minimize the human effort while operating the jack. To
provide an inbuilt hydraulic jacking system that is directly and permanently
 LITERATURE REVIEW
1) R. Sharavanan, Design of Built-in Hydraulic Jack for Light Motor Vehicles, International Journal of
Mechanical Engineering and Technology

screw jack is to developed to overcome the human effort. It is actually difficult job to operate for

pregnant women and old person. Changing the tyre is not a pleasant experience. Especially women can‟t apply

more force to operate.

2) P.S. Rana, Nagrare, N.A, C.A. Padwad, Daga, P.R, P.H. Belge, K.B. Deshbhratar and N.K.

Mandavgade, European Journal of Applied Engineering and Scientific Research:

The jack will be installed on both the sides of chassis according to the weight distributions of the car
 Contd..,
• 3) Mohd Abuzaid, , Shabaj Alam, Mohd Hasnain , Surendra Agarwal and Sohail Khan, Inbuilt
Hydraulic jack in Automobile vehicles, International Journal of Innovations in Engineering and
Technology

The purpose of modification are required less human effort , simplicity of operation , Removing and
installing bearing done without damaging bearing surface, compact, portable and well suited

4) A.S. Akinwonmi and A. Mohammed, Modification of the Existing Design of a Car Jack, Journal of
Emerging Trends in Engineering and Applied Sciences

. The significance and purpose of this work is to modify the existing car jack in order to make the
operation easier
 ABSTRACT
• Our Project work titled “DESIGN AND FABRICATION OF HYDRAULIC JACK FOR FOUR
WHEELERS” has been conceived having studied the difficulty in lifting the any type of cars.

• Our survey in the regard in several automobile garages, revealed the facts that mostly some
difficult methods were adopted in lifting the vehicles for reconditioning.

• Now the project has mainly concentrated on this difficulty, and hence a suitable electronic control
unit has been designed. Such that the vehicles can be lifted from the floor land without application
of any impact force. By pressing the button in the dashboard, the electronic control unit activates
the hydraulic jack automatically.

• The fabrication part of it has been considered with almost case for its simplicity and economy,
such that this can be accommodated as one of the essential tools on automobile garages.

KEYWORDS: hydraulic jack, any type of cars, automobile garages

 ADVANTAGES
• It will also make the maintenance of the vehicle easy.

• User can easily use the jack in any environmental and Oil wastage is eliminated.

• Light loaded vehicle can be easily lifted.

• Here, the cooling operation of moving parts is done by oil itself so no separate cooling is
required.

• Hydraulic systems are smooth and quite in operation.

• Vibration is kept to minimum level.

METHODOLOGY
Problem Definition

Literature Review

Concept Generation

Design using solidworks

Fabrication Process
BLOCK DIAGRAM
DESIGN USING SOLIDWORKS
 CONCLUSION
• With some design consideration an inbuilt car lifting mechanism can easily be fitted in all
light weight automobiles. The project works on hydraulic power provided by battery.
Maintenance and service of the vehicle can be easily done by this project. With this
project the usage of automobile can be made easy for women and old people.

• Some extra automation like solenoid control valve can add great value to the project. The
inbuilt jack is operated by battery so it can also be used when the vehicle engine is not
started
FINAL ASSEMBLY
 CAR MODEL GROUND WEIGHT HYDRALUIC CYLINDER PISTON
CLEARENCE LENTH WITH PRESSURE

TATA NANO 180mm 765kg 2T & 345mm ,45.6 N/mm2

SUZUKI SWIFT 163mm 1405kg 2T &345mm, 83.87 N/mm2

HYUNDAI I20 170mm 1340kg 2T & 345mm,79.9 N/mm2

FORD ECO SPORT 200mm 1690kg 2T & 345mm, 98 N/mm2

RENAULT DUSTER 205mm 1813kg 3T & 380 mm, 108 N/mm2

AUDI Q3 170mm 2185kg 3T & 380mm, 130.432 N/mm2

WORKING VIDEO
THANK YOU