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TÜV INDIA PRIVATE LIMITED – MEMBER TÜV NORD GROUP, GERMANY

EXPERTISE FOR YOUR SUCCESS.


JOURNEY OF TÜV NORD & TÜV INDIA

ASSOCIATION
149 YEARS OF OVERALL
FORMED IN 85 COMPANIES OVER 10,000
INNOVATION & TURNOVER OF
GERMANY IN 1869 IN 70 STRONG WORK
1.4 BILLION
BUSINESS COUNTRIES FORCE
UNDER TUV NORD EURO
EXCELLENCE
E.V

ESTABLISHMENT IN 1989 TUVI


OF TUV INDIA AS 29 YEARS OF OVER 500
WAS THE “FIRST TURNOVER OF
SUSTAINABLE & TECHNICAL
PART OF GERMAN CB” TO START
STEADY COMPETENT
OVER INR 149
GROUP RW TUV OPERATIONS IN CR
GROWTH WORK FORCE
IN 1989 INDIA

2 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


OUR GUIDING PRINCIPLES

OUR VISION
OUR MISSION
* SAFETY , SECURITY AND
OUR VALUES
SUCCESS THROUGH * TECHNOLOGICAL EXCELLENCE

KNOWLEDGE. IS OUR MISSION. * THE FOCUS IS ON CUSTOMERS

* TECHNICAL, DIGITAL, * OUR INTEGRITY IS THE BASIS


* FUTURE – PROOF RESULTS FOR
OF EVERYTHING WE DO.
CONNECTED. OUR CUSTOMERS ARE OUR GOAL
* OUR DIVERSITY OPENS UP
* ANYWHERE, ANYTIME. * KNOWLEDGE IS THE KEY. NEW OPPORTUNITIES.

* OUR CULTURE OF INNOVATION


IS TREND – SETTING.

3 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


PROVIDING KNOWLEDGE TO CUSTOMERS...

…to product development


and new business models.
…through production
and operation…

From innovations
and investments…

in space

on ground

Under ground

4 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


The TÜV NORD core brand Since 2007, DMT and its subsidiaries ALTER TECHNOLOGY is an international TÜViT evaluates, tests and certifies
combines its activities in the three have represented the Natural Resources leader in the selection, procurement, IT products, systems, and processes.
business units of Industrial business unit. This focuses on modification, inspection and certification Under the banner of Security4Safety,
Services, Mobility, and Training. Engineering and consulting services for of electronic components for satellites. the company is actively engaged all over
The inspection, certification and raw material research and exploration, The company group, which has its the world in the protection of digitally
training companies are a driving mining and coking technology, product headquarters in Spain, has been part of networked infrastructures and security
force for global innovations and inspection and building safety, in addition the TÜV NORD GROUP since 2011 and is relevant installations.
further development of the to industrial testing and measuring responsible for the development of the
traditional TÜV activities. technology. Aerospace business unit.

Industrial Services, Natural Resources Aerospace IT


Mobility, Training

5 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


KEY INDICATORS

 Certified to the Quality Management System Standard : ISO 9001:


2015

 Accredited by NABCB in accordance with International Standard


ISO/IEC 17020:2012 as Type “A” Inspection Body

 Total 280 Technical Competent Inspection Engineers spread across


India in 22 Strategic locations & Industrial Hub

 Head Office – Mumbai

 60 Plus Electrical/Electronics/Telecommunication/Instrumentation

 Branch Offices with E & I Surveyors

Delhi, Mumbai, Pune, Vadodara, Bangalore, Chennai, Coimbatore,

Hyderabad, Kolkata.

Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


6 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01
TÜV INDIA PRESENCE IN INDIA

280 COMPETENT INSPECTION ENGINEERS


NORTH ZONE

 DELHI
 LUDHIANA
 YAMUNANAGAR

EAST ZONE
WEST ZONE

 *MUMBAI –HEAD  KOLKATA


OFFICE  VIZAG
 AHMEDABAD  TRIPURA
 RAJKOT
 BARODA
SOUTH ZONE
 PUNE
 NASHIK  BANGALORE
 KOLHAPUR  HYDERABAD
 AURANGABAD  CHENNAI
 GOA  COIMBATORE
 HUBLI
 TRICHY
 SALEM

7 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


MAJOR CLIENTS

8 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


ELECTRICAL COMPONENTS INSPECTED

 Transformers( Dry type, Oil cooled, Power, Distribution)


 Switchgear panels( LV/MV/HT)
 High Voltage Transformer-Rectifier Sets
 High Current Rectifier sets
 UPS( 1 phase & 3 Phase) & Battery chargers
 AC/DC Drives & VFD Panels
 Motors(LV/MV)
 Associated components used in Indian Railways(Transformers, Rectifiers, Inverters, convertors)
 Local Control Panels ( Purged & Flameproof /Non Flame proof)
 Cables(LV/MV/HT)
 Flame proof equipment
 Security systems
 Associated components used in renewable energy
 Fire protection system
 D.G.

9 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01
MAJOR INSPECTIONS CARRIED OUT

 Transformer upto 270 KVA at Alstom T & D, CGL, Kotsons,

Marsons, Kanohar Electric, Accurate Transformer etc for

NTPC, ONGC, IOCL, L&T, IOTL Projects

 Power Transformer, 30/50 MVA, 132/33 KV & 40/50 MVA,


220KV/33 KV for Clean Wind Power (Anantapur) Pvt. Ltd at
Bharat Bijlee Ltd.

 2.3 MVA Transformer, 33KV/690 V for Hero future engines at


Sudhir transformers , Silvassa

 20 MVA,33/6.9KV Power and Distribution Transformer, OMAN


SRIP, for Dailem, Korea

 3150 KVA, 6600 V/433 V, Dry type Resin Cast Power


Transformer for ONGC ICPR Project

 Power Transformer, 25/30 MVA, 220KV/33 KV & 40/50 MVA,


220KV/33 KV for Renew Solar Energy, Minpur site at Bharat
Bijlee Ltd.

10 Uday
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Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
MAJOR INSPECTIONS CARRIED OUT

 High Voltage Transformer Rectifier Set and Controller Cubicles

of Electrostatic precipitator applications at Hind rectifiers Ltd,

Mumbai for Thermax projects.

 Power Transformer, 30/50 MVA, 132/33 KV,40/50 MVA,


220KV/33 KV and 2.3 MVA Transformer, Clean Wind Power
(Anantapur) Pvt. Ltd project

 Power transformer, 50 MVA , 33/132 KV of 100 MW Wind


Power Plant, Zaheerabad (M)for Telangana State for Hero
Future Energies

 Power transformer, 50 MVA , 33/220 KV of 100 MW Wind


farm Pooling substation at Ratlam,for Rajasthan State for
Hero Future Energies

 Power transformer, 30 MVA & 50 MVA, 220/33 KV for 65 MW


Solar Project at Minpur, Telangana

 4 MVA Inverter transformer for M/s Orange Suvaan Energy


Private Limited, Dhulia project at Sudhir transformers,
Silvassa
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Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
MAJOR INSPECTIONS CARRIED OUT

 15.35 KVAr,6.6 KV oil Cooled series reactor

 11KV,74.88 KVAR,3 Phase, copper wound, non magnetically

shielded, oil cooled, outdoor type series reactor

 HT Capacitor bank & APFC Panels for McNally Bharat ,East &

west mill, Zambia Project at ABB Peenya Bangalore

 1890 KVAR, 6.6 KV, APFC Panel mounted capacitor bank for

Black & Veatch, IOLPL Ennore project

 Cathodic protection Transformer Rectifier units at Kristron

Systems, Mumbai for ONGC and NFL Projects

UdayShirdhankar│
12 Uday Shirdhankar│ Industrial
Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
INSPECTION OF LV/MV PANELS

 LV Switchgear panels for National Cement Co, Yemen.


 MV Control and Relay panels at Siemens, Kalwa for LT-
GNFC Project
 AC/DC Drives, VFD Panels at L & T Automation, Mumbai
for MRPL Project.
 VFD Panels at M/s Kukson Electronics Pune for M/s Black
& Veatch India , Project Lontar CPP Project.
 LV Switchboard Panels from Schneider, Industrial switch
gears and Controls, M.K.Engineers & Unilec Engineering.
 MV Switchboard Panels from ABB Ltd, Siemens, L & T
and CGL, Nashik.
 MCC, PCC, APFC, MLDB, EMLDB, LDB, DCLDB, ACDB,
DCDB, VFD, ASB, UPS MCC, FLP/WP Control Panels,
Capacitor Panel (500 KVAR), PCC Cum VFD Panel.

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13 Uday Shirdhankar│ Industrial
Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
INSTRUMENTATION COMPONENTS INSPECTED

 Transmitters
 Metering skids
 Instrumentation cables
 DCS/ESD/SCADA Systems
 Environment monitoring system
 PLC System
 Gas Detectors
 Gas release panel

14 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


MAJOR INSPECTIONS CARRIED OUT

 Metering skid at M/s Emerson Process(Daniel Instruments,

Baroda) for M/s Black & Veatch India, IOLPL Ennore Project.

 Metering skid at M/s Woodfield International Systems for

M/s Vatech Wabag, Refinery And Petrochemical Integrated

Development(RAPID) Project in the state of Johor, Malaysia

 Instrumentation cables at Uniflex cables, Umbergaon for

NPCIL Project KAPP stage 3 & 4and RAPP stage 7 & 8.

 FAT of DCS & ESD Systems for IOCL, Gujarat, BS IV project

at M/s Emerson Process, Navi Mumbai

 Instrumentation Control Panels(Compressor control panel)

manufactured by Honeywell Automation for GE oil & Gas,

Zubair-Mishrif, Raffidiah Stations of SCOP Iraq. Project and

China Petroleum project.

15 Uday
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Industrial Mumbai , 2018 July 01 , 2018 July 01
│ Mumbai
MAJOR INSPECTIONS CARRIED OUT

 Environment monitoring systems at Environment SA, Navi

Mumbai for L & T, ISPRL, Padur project

 PLC based Explosion proof Local control panels at FCG Flame

proof, Daman for CNG Compressors for IGL, Delhi

 PLC based Explosion proof Local control panels at Fox

Controls, Nasik for Compressors for ONGC Hazira Platforms

 IFAT of telecommunication package system for HPCL pipe line

project of 295 Km’s from Mangalore Hassan Mysore solur

section at M/s COMMTEL, Navi Mumbai

 Field instrumentation package, 2 x 700 MWe RAPP 7 &

8,KAPP 3 & 4, NPCIL project for HDOL

UdayShirdhankar│
16 Uday Shirdhankar│ Industrial
Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
MAJOR INSPECTIONS CARRIED OUT

 PLC Panel for for McNally Bharat ,NTPC & Rajpura TPP at GE ,

Bangalore

 PLC & DCS Panels for Mott Macdonald , HPCL Uran LPG

pipeline project at ABB, Bangalore

 RTU Panel for Mott Macdonald Mangalore-Hassan-Bangalore-

Mysore LPG pipeline project at GE Bangalore

 Transmitters for various projects at Emerson Process, Endress

& Hauser, Gauges Bourdon & Yokogawa.

UdayShirdhankar│
17 Uday Shirdhankar│ Industrial
Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
TÜV INDIA CAN OFFER …

SITE ACTIVITIES :
Full time deputation of Quality Engineers with multidisciplinary
team at Site, to ensure QA/QC / Inspection.

 Expediting, Field QA/QC for solar site activities & Supplier end
materials inspection for outsourced materials i.e. structure,
string monitoring boxes, ACDB, Transformers, Cables etc. at
below site:

 Solar site- Air Force Station- Hindon, IOCL BP- Aligarh,


Mathura, Jammu & Haldwani

(Client Granzor – End Client: IOCL

 Inspection of WTG.PSS and USS for Inox wind energy, Sadla


Wind Power Project, Rajkot site (450MW).

 Field QA & QC activities at BARC Tarapur site.

 MSIL Site, IMT Rohtak & K ERA Project Upgradation and


Upliftment of existing drainage pumping station in Srinagar
city

 1 MW Solar Site- Jhansi ( Client Sun Eddision- L&T : PT&D)

18 UdayShirdhankar│
Uday Shirdhankar│ Industrial
Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
TÜV INDIA CAN OFFER …

ELECTRICAL SAFETY AUDIT


To ensure complete safety of working personnel,
plant & Machinery through inspection, testing and
suggestions/guidelines for safe guarding of life &
property, usages of proper tools & protective
equipment's.
Points considered are as follows:

 Verification of statutory compliance with respect to Indian


Electricity rules

 Physical inspection to identify electrical hazards (shock, fire,


explosion, overloading) and to suggest electrical safety
solutions

 Review of electrical preventive maintenance system (including


tests, documentation, history cards, etc).

 Review of electrical accidents and near misses in the plant to


identify the root causes

 Review of electrical systems & procedures (work permits,


interlocks, lockout tags, etc).


19 UdayShirdhankar│
Uday Shirdhankar│ Industrial
Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
TÜV INDIA CAN OFFER …

ELECTRICAL SAFETY AUDIT


 Assessing the integrity of insulation of cables by

carrying out insulation resistance tests on a sample basis

 Review of the earthing system (installation &

maintenance aspects), including sample earth

resistance tests

 To identify areas of overloading by carrying out load

current measurements and compared against cable

current carrying capacity calculation

 Hotspot detection using infra-red hot spot detection

equipment/ thermal imaging

 Review of the various active (fire hydrant, sprinkler,

portable fire extinguishers) and passive fire

protection

 requirements and to suggest improvements as necessary

 Review of Fire Alarm system and emergency fire system of


plant

UdayShirdhankar│
20 Uday Shirdhankar│ Industrial
Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
TÜV INDIA CAN OFFER …

INSTALLATION AUDIT:
To ensure proper installations as per defined
guidelines and requirement.

 Installation audit for D.G. From 160 KVA to 500 KVA


D.G. Set for KOEL

 Inspection / Audit for 10KWp Solar PV Power System at


various GAIL Pipe Line Radio Repeater Stations

 Inspection / Audit for 15 KWp to 130 KWp Roof Top


Solar Photo Voltaic System at various IOCL Stations of
UP & Punjab

 Pre Installation site Audit of 19.84 KWp Solar Roof Top


AC Coupled PV Power System

UdayShirdhankar│
21 Uday Shirdhankar│ Industrial
Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
TUV INDIA CAN OFFER …

INSPECTION OF CONSUMER ELECTRICAL GOODS


To ensure ready to use goods for consumer in

timely manner. Following checks are performed:

Visual check: The Marking & labeling on main units,

Barcode verification, Workmanship, Finish, free from

Scratches/dust and specification of manufacturer.

Safety Checks : As per product type and Earth

continuity test, Safety Component Check , whether the

unit has any Sharp point/Edges & all wires/capillaries not

come out of the body

Functional check : As per product type and switching

ON/OFF mains supply and applicable checks

Packing Inspection :labels on packaging & found OK.

Also checked whether the cartons are used for packing

with necessary protective material

 Inspection of consumer electrical goods at contract manufacturer/vendor place.

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22 Uday Shirdhankar│ Industrial
Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
TÜV INDIA CAN OFFER …

PLANT ASSESSSMENT
To ensure completness of plant according to

approved plan, machinery list and operational

safety of personnel & plant.

 Plant assessment work was done for completion of


electrical switchyard, monitoring & control room as per
state safety rules for following clients :

• M/s Druk Gypproduct & Chemical Ltd., Nganglam Site,


Bhutan

• HCL Technological Park, SEZ, sector 126, Noida

23 UdayShirdhankar│
Uday Shirdhankar│ Industrial
Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
TÜV INDIA CAN OFFER …

VENDOR ASSESSSMENT
To ensure all procedures, guidelines, specification of
OEM are followed along with EHS policy defined.

 Vendor assessment for process, product and 5S audit at


Kirloskar Oil Engine Limited ( KOEL-Green)‘s AGOEM

Plant # 14 Nos. Across the country.

UdayShirdhankar│
24 Uday Shirdhankar│ Industrial
Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
TÜV INDIA CAN OFFER …

ELECTRICAL DESIGN APPRIASAL

To perform verifications of designs and calculations


with respect to IEC/IS codes and regulations,
proper selection & placement of all required
equipment as per approved SLD/Specification/
requirement.

25 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


TÜV INDIA CAN OFFER …
EMI/EMC Test compliance.
To understand EMI due to radiated EM(radio waves),radiated
emissions(PS surges) and ESD.

EMC to ensure its immunity to EM environment and EM generated do


not cause EMI in associated or other devices. With the help of state of
the art facility and world class infrastructure we do accurate analysis
and tests for safety and compliance as per standard methods and
deliver reliable result.

EMI/EMC Test facility can provide following tests

a) conducted emission testing

b) Radiated emissions

c) Surge testing

d) EFT testing

e) Voltage dips and interruptions

f) ESD Testing

g) Conducted RF

h) Magnetic field

i) Harmonics emission

j) Clicks

k) Disturbance power test

l) Discontinuous emissions
Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01
26 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01
TÜV INDIA CAN OFFER …

ENVIORNMENTAL TEST FACILITY

This test is done to ensure reliability and


functionality of product under extreme conditions

Environment Test facility provides following testing

a) Storage temperature from -40 deg C to + 180


deg.C

b) Relative Humidity from 10 % to 98 %

c) Splash test

UdayShirdhankar│
27 Uday Shirdhankar│ Industrial
Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
TÜV INDIA CAN OFFER …

PRODUCT SAFETY TESTING


Product safety testing reduces the risk of shock ,fire and
explosions. Electrical safety testing is essential to ensure safe
operating standards for any product that uses electricity.

PRODUCT SAFETY TESTING FACILITY


a) For IT sector components as per IEC/EN 60950

b) For Audio/Video or any other electronic components,

as per IEC/EN 60065

c) For measuring instruments, components used control

supply and laboratory use as per IEC 61010-1

d) Safety tests for electrical equipment’s and machines as per

EN 60204

e) General testing requirements for consumer electrical

goods as per IEC 60335

f) General and safety requirements for UPS as per IEC/EN

62040-1

28 Uday
Uday Shirdhankar│
Shirdhankar│ Industrial
Industrial Services
Services │ Mumbai │ Mumbai
, 2018 July 01 , 2018 July 01
TÜV INDIA CAN OFFER …

PRODUCT CERTIFICATION
Product certification confirms that a product meets the
necessary local, national or international quality standards
relevant to a particular market or product set.

Certification provides end users, retailers and regulators


the benefit of knowing that the an accredited third party
has evaluated not only a product’s capability of passing
rigorous testing according to industry standards, but that
the process in which certified products are made is
reproducible.

Following Certifications can be done:


a) CE marking

b) ATEX marking

c) International certification like SASO,KUKAS,SONCAP


and ESMA

d) IEEE CB certification

UdayShirdhankar│
29 Uday Shirdhankar│ Industrial
Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
TÜV INDIA CAN OFFER …
BIS CERTIFICATION SERVICES AS PER BIS COMPULSARY
REGISTRATION SCHEME

This ensures that the procedure and processes


implemented in the production are in accordance to the
requirements of standards formulated by Bureau of Indian
Standards (BIS).
BIS marking can be done on following product categories

a) Electrical & Electronic products

b) Commercial & light industrial machinery

c) Audio/Video equipment

d) IT Products

e) Power supplies

f) Small and medium household appliances

g) Laboratory use equipment

h) Power tools

i) Cables

j) Control panels

k) Switchgear and transformers

l) Testing and measuring equipment

30 UdayShirdhankar│
Uday Shirdhankar│ Industrial
Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
TÜV INDIA CAN OFFER …
TRAINING ACADEMY TECHNICAL PROGRAMS

Training is required for 6 reasons

a) Untrained Employees = Unhappy Employees

b) Untrained Workers Have a Low Production Value

c) Untrained Workers Are Inefficient

d) Lost Time/Money Due to Mistakes

e) An Increase in Miscellaneous Expenses

f) Insufficient Staff Training Means Lost Customers

Training can be provided on following topics:

a) Industrial Pneumatics and Maintenance.

b) Electro-Pneumatics.

c) PLC Programming

UdayShirdhankar│
31 Uday Shirdhankar│ Industrial
Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
TÜV INDIA CAN OFFER …
TRAINING ACADEMY TECHNICAL PROGRAMS

Training will be useful for employees from Mechanical,


Production, Electronics and Instrumentation Engineering
backgrounds.
a) Training will be done entirely at work places.
b) Industrial applications explained and solved.
c) Decades of industrial experience and knowledge,
delivered in an easy to understand, fun and interesting
way.
d) All fundamentals explained from the beginning, without
any assumptions. Circuit and logic design using these
technologies will be explained.
e) Training content will be on par with what is taught in
industrial training courses.
f) Plenty of videos to show how automation is done in
g) different industries, to give the trainee a very broad
based view of industrial automation

UdayShirdhankar│
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Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
TÜV INDIA CAN OFFER …
TRAINING ACADEMY TECHNICAL PROGRAMS
Advantages of Training :
a) Perform better at their workplace, and take up higher
level jobs.
a) Troubleshoot problems in a more scientific way, without
resorting to guesswork, ensure higher machine uptime.
b) Maintain machines better.
c) Develop a maintenance strategy specifically for your
workplace to minimize breakdowns and production
stoppages.
d) Design better and safer machines, with built-in safety
features, gain customer confidence.

UdayShirdhankar│
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Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
OUR PRESENCE

OIL & GAS PETROCHEMICALS PHARMACEUTICALS FERTILIZER

POWER NUCLEAR POWER


METROS POWER
TRANSMISSION PLANT

34 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


ENGINEERING CONSULTANTS & EPC CONTRACTORS
 Toyo Engineering
 Mott Mac Donald
 Linde Engineering
 Nuberg Enggineering
 Amec Foster wheeler
 Jacobs
 TKIS
 EIL
 L&T
 Technip
 Technimont ICB
 Samsung Engineering
 GE Oil & Gas
 Daeoo E & C
 Toshiba JSW Energy
 Black & Veatch India
 Thermax
 Bectel
 NTPC

35 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


TÜV INDIA CAN OFFER …

 Third party inspection of Electrical, Electronics , Telecommunication & Instrumentation manufacturing


industries at Shop in India & Abroad

 Associated components required for security systems

 Associated components required for IT industry.

 Associated components required in Renewable energy sector.

 Third Party Inspection of electrical/electronic /instrumentation system at Vendors/Sub Vendors in India


& Abroad

 Project Management Consultancy (Project Manager, Project Quality In-Charge, Domain Specific
Engineers (Mechanical/Civil/Electrical/Instrumentation) Project Scheduler, Document Controller, Safety
Officer, Procurement Manager/Expeditor), Budget Management, Supply Chain Management, IQ/OQ

 QA/QC Inspection at Site (Civil/Mechanical/Electrical/Instrumentation)

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36 Uday Shirdhankar│ Industrial
Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
THIRD PARTY INSPECTIONS CARRIED OUT
PROJECT MATERIAL
 Third Party Inspection of associated components at
vendors/sub – vendors across India for
• Samsung Engineering, ONGC-PAL, Dahej, and Carbon Black
Delayed Coker Project, Takreer
• PDB Cabinets for Samsung, Takreer RRE Package #3 O & U
project at Yokogawa, Bangalore
• Adani Willmar 100 TPD Biodiesel Crude Glycerin Distillation
Plant for AIR LIQUIDE global E & C Solution
• Balance of plant and utilities ,LPG Terminal , BPCL Haldia
project for Kalpataru Transmission
• DHDT & HGU HPCL, Vizag, Onshore Terminal for VA & S1
Development ONGC Project and Sulphur
• Pelletization Unit, IOCL-Mathura for Technip
• Local control panels for liquid Sulphur truck loading arms, VFD
Panel, PLC Panel, APFC Panel, Control
• Desk & DBR Panel for Samsung’s Takreer CBDC Project
• Cathodic protection Transformer Rectifier units at Kristron
Systems, Mumbai for ONGC and NFL Projects
• Cathodic protection Transformer Rectifier units at M/s
Consultech, Baroda for M/s Black & Veatch India, IOLPL Ennore
Project.
• Super Critical Thermal Power project at Suratgarh and
Chabhra (each), Rajasthan 2 X 660 MW
• Adani Power – Maharashtra & Rajasthan

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37 Uday Shirdhankar│ Industrial
Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
THIRD PARTY INSPECTIONS CARRIED OUT
PROJECT MATERIAL
• Cryogenic Ethane Receipt & Storage Facility, Dahej RIL
project for LTHE

• Control, Instrument, Signal, Fire Alarm & Traid Cables


and Jelly Filled Telephone Cables

• Neutral Grounding Resistor(NGR – 6.6 KV, 250 Amp.


for 10 Sec., 15.24 Ohms)

• FR, FRLS, FS, CAT, TELECOM cables at M/s advance


cables for Bangalore, Jaipur & Chennai metro.

• CT up to 22 KV at ABB Vadodara for RIL Dahej project


• 2 X 800 MW at Krishnapattanam, Andhra Pradesh
• 2 X 600 MW at Malwa, Madhya Pradesh
• 3 X 660 MW at Koradi, Maharashtra
• 2 X 660 MW at JP, Nigri, Chattisgarh
• 2 X 600 MW at Visa Power, Raigarh, Chattisgarh
• 3 X 660 MW at Karchala, Uttar Pradesh
• 3 X 700 MW at Rajpura, Punjab
• 2 X 700 MW PHWR – RAPP UNIT 7 & 8 (BOTI PACKAGE)
• Coastal Gujarat Power Projects –
• 800 MW X 5 Power Plant
UdayShirdhankar│
38 Uday Shirdhankar│ Industrial
Industrial Services │Services │ Mumbai
Mumbai , 2018 July 01 , 2018 July 01
WHY TUV INDIA AS TPI? (1/4)

 We have expertise in the related field and our service is validated as we are accredited to ISO
17020 for inspection bodies by NABCB.
 We are, therefore, committed and competent to provide Independent unbiased quality inspection
services.
 Our reputation has been built on the principles of Neutrality, Impartiality, Independence, Flawless
reputation.
 We have a dedicated team of experienced Electrical Surveyors stationed at different locations in
India to cater to needs of the various sectors in Electrical & Instrumentation industry.
 Well aware about National and International standards requirement.
 Well conversant with Test Procedures and Technical under standing of Electrical & Instrumentations
inspections as per client requirements.
 We can provide service at short notice since we have offices on PAN India basis and overseas. We
can depute our Engineers for inspection at a very short notice - normally within 24 to 48 hours.
 We provide cost savings to customer – due to availability of Engineers at nearest inspection
locations – savings in travel cost and the time spent by client in travelling to their various customer for
inspection.

39
39 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01
WHY TUV INDIA AS TPI? (2/4)

 We provide value additions to customers – suggestions on improvement in Inspection methodology,


Process methodology and System methodology as and when feasible.
 We are in the business of TPI since 1989 and have consistently proved our credential by providing
value additions to clients from various fields such as Refinery, Petrochemical and Power Industries.
 All safety and security norms are followed strictly while working on any Product Inspection.
 Highly Satisfied Customers, long-term relationships, repeat orders and increasing business shows our
recognition as most preferred TPI .
 We believe in sustained association with Customers, with focus on participation in the improvement of
their products/ systems by introducing good engineering practices in design, production and in operational
life cycle, which ultimately reduces breakdown & down time and improves reliability of products/system.
 Detailed inspection is carried out and exhaustive Inspection Release Notes are provided.
 Flash report is issued on the same day of inspection and final report is issued within maximum two
working days.

40 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


WHY TUV INDIA AS TPI? (3/4)

Assessment and updating of Competence of Surveyors by:

 Periodic On-site and Off-site Monitoring

 Periodic Assessments of performance

 Regular Training

 Upgradation of competence

 Annual KRA’s

 Customer Complements and Complaints

41 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


WHY TUV INDIA AS TPI? (4/4)

Our Teams of Engineers ensure:


 Quality and performance of products or installations meet applicable requirements,
whether they are regulatory, voluntary or client specific.
 This helps in improving integrity, quality and efficiency of equipment, assure safe and
healthy working conditions for employees and minimize the environmental impact of
industrial activities.

4242 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


TUV CUSTOMER SATISFACTION SCORE 2017-18

CUSTOMER SATISFACTION SCORE %


94.00%
93.11%
93.00%
92.22%
92.00%
91.11%
91.00% 90.56%

90.00%

89.00%
87.78% PERCENT %
88.00%

87.00%

86.00%

85.00%
Enquiry Stage Audit During Audit Independence, Receipt of
Scheduling Integrity, certificates
Impartiality,
Confidentiality

43 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


ACCREDITATIONS – ELECTRICAL DISCIPLINES (1/3)

44 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


ACCREDITATIONS – ELECTRICAL DISCIPLINES (2/3)

45 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


ACCREDITATIONS – ELECTRICAL DISCIPLINES (3/3)

46 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


ISO 9001 CERTIFICATION

47 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


NABL ACCREDIATION FOR TESTING LAB

48 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


BIS LAB RECOGNITION

49 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


TUV’S SPECIAL FOCUS FOR ELECTRICAL &
INSTRUMENTATION
SCHEDULING INSPECTIONS IN ACCORDANCE WITH CLIENT REQUIREMENTS
 Maintaining a Tracker for scheduling – for recording date/time of inspection
call, name of inspector assigned, date of inspection, date of reporting, etc., to
ensure seamless deputation of inspectors to site for meeting customer
requirements.

HAVING THE RIGHT SURVEYOR FOR RIGHT INSPECTION


 Ensuring the right resource availability at required locations in the country for
inspections. TUV has adequate strength of qualified E & I inspectors at various
locations in the country.

ADHERENCE TO QUALITY PLAN AND INSPECTION CHECK LISTS


 Carrying out Inspection as per Check Lists /Approved documents
 Requirements mentioned in Tender documents,
 Relevant IS and International Standards
 Requirements of any special tests

50 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


TUV’S SPECIAL FOCUS FOR ELECTRICAL &
INSTRUMENTATION
COMPETENCE, AWARENESS & TRAINING
 Inspectors are provided regular technical training and Safety
awareness training to keep them updated with latest technological
advancements and requirements.

MONITORING OF SURVEYORS
 Periodic on-site and off-site monitoring of Inspectors is carried out to
ensure good quality of inspections and reporting.

REVIEWS & IMPLEMENTATION OF IMPROVEMENT ACTIONS


 Regular in-house Inspector meets are organised to review the
performance of inspectors and implement any improvement actions
required.

ANY OTHER CRITERIA AS REQUIRED BY CLIENT

51 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


TUV INDIA OFFICES
TUV India Private Limited – Head Office
801, Raheja Plaza – I
8th Floor, LBS Marg
Ghatkopar (West)
Mumbai 400 086
Ph. No: (022) 66 477 000
mumbai@tuv-nord.com
TUV India Private Limited TUV India Private Limited
TUV India Private Limited TUV India Private Limited
404-B, Pinnacle Business Park Survey No. 42, 3/1 & 3/2
241, Hindustan Kohinoor Complex, 2nd Floor, Pelican Bldg.
Corporate Road Sus, Tal : Mulshi, Dist Pune
Opp, MTNL Office Opp. Race Course Tower
Near Prahlad Nagar, Pincode -411 021
LBS Marg, Vikhroli (West) Baroda 390 005
Garden Cross Roads, Ph. No: (020) 8600013871
Mumbai – 400 083 Ph. No: (0265) 23 509 20
Satellite Ahmedabad – 380 015 pune@tuv-nord.com
Ph. No: (022) 67 824 100 baroda@tuv-nord.com
Ph. No: (079) 26 422 345
inspection@tuv-nord.com ahd@tuv-nord.com

Delhi Office shifted to Noida TUV India Private Limited TUV India Private Limited TUV India Private Limited
TUV India Private Limited 4th Floor, Besides Simplex Building, 27 Tarapore Towers, 1st Floor # 8 (Old # C-28), 'PDS Towers’
B-3, First Floor, Shakespeare Sarani 826, 1st Floor, Tarapur Towers, 1st, 2nd and 3rd Floors, III Main
Sector 7, Kolkata – 700 017 Anna Salai Road, 6th Block,
Noida – 201301 Ph. No: (033) 22903640 Chennai 600 002 Bangalore - 560 010
Ph. No: (0120) 4066 700 kolkata@tuv-nord.com Ph. No: 044-28528874 Ph. No: (080) 41210066
delhi@tuv-nord.com chennai@tuv-nord.com blore@tuv-nord.com

TUV India Private Limited TUV India Private Limited


C/off: National Institute of Classic Tower
Ameteur Radio, House No. Office No. 2A, 2nd Floor
6-3-1092/93, Ishwarya Silks 1547, Trichy Road
Raj Bhavan Road, Somaji Guda Coimbatore – 641018
Hyderabad 500 082 Ph. No: 0422 4392960
Ph. No: (040) 30431220 coimb@tuv-nord.com
hyd@tuv-nord.com

52 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01


53 Uday Shirdhankar│ Industrial Services │ Mumbai , 2018 July 01

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