|





|
| || |
 



 
 
   

  |
!

 " # $


| 
! || 
%&'&(''
 u) )*
ã The movement, storage, protection & control of
materials throughout the manufacturing and
distribution process including their consumption
and disposal
ã The handling of materials must be performed
safely, efficiently, at low cost, in a timely
manner, accurately(the right materials in the
right quantities to the right locations), without
damage to the materials
 uanufacturing
support systems

]
 






 
 

 
 
 
 uaterial
  handling
technologies
u) )* +,-
6 | great variety of material handling equipment is
available commercially. These includes :
1. Transport equipment
2. Storage systems
3. Unitizing equipment
4. Identification & tracking systems
'u) ,  +,-
6 uaterial transport includes equipment that is
used to move materials inside a factory,
warehouse, or other facility.
6 This equipment can be divided into 5 categories
listed as below:
i. Industrial trucks
ii. |utomated guided vehicles
iii. uonorails & other rail guided vehicles
iv. Conveyors
v. Cranes & hoists
 ) ./
 u  ) 0  )
* .)

R@

 

   
  0  
  0  
  0  

— 



j


   0  



2

 2 

 







  | - *
.)  -1|#2
6 |n |
S is a material handling system that uses
independently operated, self-
self-propelled vehicles
guided along defined pathways
6 The vehicles are powered by on-
on-board batteries
that allow many hours of operation (8-
(8-16 hour is
typical) between charging
6 The |
S pathways are unobtrusive
  , " .)
6 |utomated guided vehicles can be divided into
following 3 categories:
i. Driverless trains
ii. Pallet trucks
iii. Unit load carriers
 |# |,,). 
6 uovement of large quantity of material over
relatively large distances
6 Unit load carriers & pallet trucks are used in
storage & distribution area
6 |
systems are used in assembly line
operations
6 Used in FuSs
6 Used in office mail delivery & hospital material
delivery
#.) . . ) *

6 The guidance system is the method by which

|
S pathways are defined & vehicles are
controlled to follow the pathways
6 The 3 technologies used in commercial systems
for vehicle guidance are:
i. Imbedded guide wires
ii. Paint strips
iii. Self--guided vehicles
Self
O
 

#.) u*- 0 "
i. Traffic Control
ii.
ehicle dispatching
iii. Safety
 6
IDEO
Truck Loading by Automatic Guided Vehicle (AGV, LGV,SGV).mp4
 % *  -

ã Storage methods and equipments can be

classified as below:
v Bulk storage
v Rack systems
v Shelving and bins
v Drawer storage
v |utomated storage systems
 ë3* +,-
ã It refers to :
v Containers used to hold individual items during
handling
v Equipment used to load & package the
containers
 §".  0 ./*
 -
v uaterial handling must include a means of
keeping track of materials being moved or stored
v This is usually done by affixing some kind of
label to the item, carton, or unit load that
uniquely identifies it
v The most common label used today consists of
bar codes that can be read quickly &
automatically by bar code readers
ã2    u)
)*  -
i. uaterial Characteristics
ii. Quantities & flow rates of materials to be
moved
iii. Routing factors
iv. Scheduling of the moves
v. Plant layout
ã '&
.,) " u)
)*
1. Planning Principle
2. Standardization Principle
3. Work Principle
4. Ergonomic Principle
5. Unit load principle
6. Space utilization Principle
7. System Principle
8. |utomation Principle
9. Environmental Principle
10. Life Cycle Cost Principle
 |)  " u)
,   -
1.Charting techniques in uaterial Handling
i. From-
From-To Chart
To 1 2 3 4 5
From 1 0 9/50 5/120 6/205 0
2 0 0 0 0 9/180
3 0 0 0 2/85 3/170
4 0 0 0 0 8/85
5 0 0 0 0 0
ii. Flow diagram
9/50
Ä




THANK