AN

INDUSTRIAL TRAINING REPORT

ON
“MANUFACTURING DIVISION”
C O M P L ET E D AT
I N D I A YA M A H A M O T O R S P V T LT D .

SUBMITTED BY: HIMANSHU

KUMAR VERMA
UNIVERSITY ROLL NO:
1613340911
ACKNOWLEDGEMENT

• I would like to express my gratitude to all the people who provided me

with support and guidance throughout the course of my summer
internship program.
• Firstly I would like to thank Mr. Bhavesh Kumar (HR department),
Vijay Khanna (HR department) and ShaimaTayyab (HR department)
for giving me an opportunity to undergo summer training at INDIA
YAMAHA MOTORS PVT LTD, Greater Noida. I am deeply indebted to
Mr. S.K Gulati and Mr. Rajendra Kumar (Crankshaft department),
without the supervision and continued guidance of whom it wouldn’t
have been possible to complete this project.
• I would also like to thank Mr. A.K Sharma for providing me this
wonderful opportunity to work with the YAMAHA family.
ABSTRACT

• INDIA YAMAHA MOTORS PVT LTD. has developed so many projects which are
so large and whose costing are very high. The project “MANUFACTURING
DIVISION” is important to understand various divisions within a corporate
industry and how the work is done within different sectors.

• Following are important department where I worked:

• PLANNING
• QUALITY CONTROL
• PLANT
• EXECUTION
INRODUCTION
• The automobile industry in India is one of the largest in the world and
one of the fastest growing globally.
• India’s car manufacturing industry hub
• Consumers are very important of the survival of the Motor Vehicle
manufacturing industry.
 ABOUT YAMAHA
MOTORS
YA M A H A M O T O R M A D E I T S I N I T I A L F O R AY I N T O
I N D I A I N 1 9 8 5 A S A J O I N T- V E N T U R E . I N A U G U S T
2 0 0 1 , I T B E C A M E A 1 0 0 % S U B S I D I A R Y O F YA M A H A
M O T O R C O . , LT D , J A PA N ( Y M C ) .
I Y M I S H I G H LY C U S T O M E R - D R I V E N A N D H A S A
C O U N T R Y- W I D E N E T W O R K O F O V E R 2 , 2 0 0
C U S TO M E R TO U C H - P O I N T S I N C L U D I N G 5 0 0
DEALERS.
YA M A H A M O T O R I N D I A P V T. LT D . ( Y M I ) I S A 1 0 0 %
S U B S I D I A RY O F Y M C A N D F U N C T I O N S A S T H E
R E G I O N A L H E A D Q U A R T E R S A N D C O R P O R AT E
C O N T R O L B O DY O F I N D I A B U S I N E S S O P E R AT I O N S
FOR YMC.
MANUFACTURING

• India Yamaha Motor’s manufacturing facilities comprises of 2 state-of-

the-art Plants at Noida (Haryana) and Surajpur (Uttar Pradesh).
• The infrastructure at both the plants support of motorcycles and its
parts for the domestic as well as overseas market.
• Stringent Quality Assurance norms ensure that its motorcycles meet
the reputed International standard of excellence in every sphere.
• stringent Quality Assurance norms ensure that its motorcycles meet
the reputed
• International standard of excellence in every sphere.
RAW MATERIAL

• The primary raw materials used in the manufacture of the body of

motorcycle are metal, plastic and rubber.
• The motorcycle frame is composed almost completely of metal. The
frame may be overlaid with plastic.
• The engine also contains a cylinder barrel, typically made of cast iron
or light alloy
NOIDA PLANT

• The manufacturing unit of Noida plant constitutes Casting, Machining, Welding,

Heat treatment and Painting of parts of two wheelers of IYM. Following are the
parts of two wheelers manufactures in Noida Plant of IYM:-
• 1. Gear
• 2. Axle Main
• 3. Cylinder Head
• 4. Cylinder body
• 5. Crank
• 6. Crankcase
• 7. Cover crankcase
• 8. Cam and Cam shaft
GEAR

GEAR BLANK from the vendor is brought to the Noida plant for
manufacturing of gears. Then it is passed through the following
processes:-
• Turning, facing, boring and chamfering
• Hobbing
• Broaching
• Marking
• Washing
• Shaving
HEAT TREATMENT

Heat treating is a group of industrial and metal working processes used to alter the
physical and sometimes chemical properties of a material.
TECHNIQUES:
The heat treatment techniques used for manufacturing of parts of two wheeler in
Noida plant are:-
Annealing
Normalizing
Stress relieving
Aging
Quenching
PROCESS FLOW DIAGRAM
PRESS MACHINE
TRIMMING
OPERATION
REFERENCES

www.yamaha-motor-india.com
Google.com
THANK YOU