CELEBRATIONS APPAREL LTD…(A Unit of Raymond)

*None of the data points mentioned here are

indicative of the actual numbers. These have been
changed to protect the actual info

Company Profile
1. Company- Celebrations Apparel
Ltd.
2. Product- Formal/Semi formal
Shirts
3. Location- Hoskote, Bangalore
4. Daily Production- _000 shirts
5. Layout: Combined
CELEBRATIONS APPAREL LTD…(A Unit of Raymond)

TOOL-1PULL SYSTEM(IMP.) Objective TOOL-2SMED (PROPOSED)

Process Time
+
Throughput Time Inspection time
=
+
Move time
+
Queue time
+
Waiting Time
 CELEBRATIONS APPAREL LTD…(A Unit of Raymond)

IMPLEMENTATION OF PULL SYSTEM

In Sewing Floor Through Visual Management

CELEBRATIONS APPAREL LTD…(A Unit of Raymond)

Original System

Ʃ order size= 1000/line

IMBALANCES Brand X Brand Y Brand Z

Cut-parts 4 days 2 days 3 days
To Assembly Ready
Wait for Parts (days) 2.6 out of 4 days 1 out of 2 days 2 out of 3 days
 CELEBRATIONS APPAREL LTD…(A Unit of Raymond)

Research Process
Recording Data/Obs.
1. Macro-Level study (Link to data
2. Micro-Level Study Results is removed)
Analyzing Data/Obs.

Problem Segregation

Problem exclusive to section Detail Problems Common to all Parts’ Detail

Visual Controls Pics

Solution Proposed Floor Plan Step-by-step Solutions
Proposed and Implemented

Cutting Loading Cutting to cut acc. to Parts to produce acc. To

Prioritization Graphs Parts’ Requirement Soln. Assembly Requirement. Soln
 CELEBRATIONS APPAREL LTD…(A Unit of Raymond)

Results Graphical Analysis

1. Decrease in Average WIP/Day = 13%Avg.

Waiting Time saved/W.S/Shift= 6%
2. Reduction of idol-operators in Morning (Back
Section) = 12.6%
3. Cost saved on Overtime = 76%*
*This project has a significant contribution in total reduction in over time cost .

Month Production(pcs.) Man-Power

June Pre-Implementation --- ----
August Post-Implementation --- -----
CELEBRATIONS APPAREL LTD…(A Unit of Raymond)

Before After
CELEBRATIONS APPAREL LTD…(A Unit of Raymond)

Before After
CELEBRATIONS APPAREL LTD…(A Unit of Raymond)

Further Scope of Study

• To plan for the cross-sectional training for
Parts’ operators.
• To study the factors to be considered while
dynamically deciding the Sequence of feeding
• To train the supervisors to calculate the
performance in terms of efficiency.
 CELEBRATIONS APPAREL LTD…(A Unit of Raymond)

B
CHANGE OF MINDSET….
 CELEBRATIONS APPAREL LTD…(A Unit of Raymond)

Under Guidance of:

Mr. Jayanta Roy, Mr. Vinay,

Sr. Manager, Production Manager,
( Product Dev. And Celebrations Apparel Ltd.
Quality)
Celebrations Apparel Ltd.

Thank You
Presented By:
Anushka Sharma
B.F.Tech (Sem-VII)
NIFT Bangalore