Air Preparation and MS-SV-ASi-Safety at Work

Air Preparation and MS-SV-ASi-Safety at work
Dieter Ade
Phone +49 711 347 56797
Email: add@de.festo.com
Pablo Ruiz
Phone +49 711 347 1854
Email: pabr@de.festo.com
Roland Volk
Phone +49 711 347 52200
Email: vlk@de.festo.com
 MS9- new products
 Special information
 MS6-SV-ASi
 ASi-Workshop
International Product Training

Marketplace of Knowledge 2010  Back
ABTEILUNG/Name
1
MS9 – new products
All kernel functions will be available in Week 30/2010
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Product Detail Feature Benefit
High Flow in a small Intermediate solution individual combinations
housing between MS6 and MS12 for convenience and
Connection ½“ up to 1 ½ power
“
Sensors Integrated in several Security and reliability by

moduls integrated sensoring
Adapters Modular system, modular Better performance and

MS6-9-ARMV kit, combinations which service
MS9-12-ARMV can be connected with
MS6 and/or MS12
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History: MS9-LFM and LFX available since 2008
Product function:
• Micro filters as additional functions
Features:
• micro filters as step 1 for MS9
• 1 µm and 0,01 µm filter elements
• activated carbon filters
• high flow variants with special filter elements
• with option DA (differential pressure indicator)
Flow rates:
0,01µm 6 500 Nl/min
7 800 Nl/min HF version
1µm 7 000 Nl/min
10 000 Nl/min HF version
MS9-LFM-LFX
LFX 6 500 Nl/min
Sales release: 2008
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Competitor comparison – pressure regulators
Festo MS9 - LFM Bosch AS5 Norgren
FLP (0,3µm) FLC Olympia F68H
-- - 0 + ++ -- - 0 + ++
Operating pressure
Flow Rate
Installation size
Additional features
Price List-Price ~ n.a.
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MS(N)9 Air Preparation - additional size for MS (NH 151118)
Big size Air Preparation units
Product function:
(FRM, LF ) up to 1 ½”
• Filters and branching modules
Features:
• Filters as step 2 for MS9
• 40 µm and 5 µm filter elements
• Pressure sensor SDE5 as option at FRM
Flow rates:
• LF 5µm up to 9 500 Nl/min.
• LF 40µm up to 16 000 Nl/min.
• FRM up to 50 000 Nl/min.
Sales release: 2010/03/31

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Festo MS9 - LF Bosch AS5 SMC Norgren
FLS AF60 Olympia F68G
-- - 0 + ++ -- - 0 + ++ -- - 0 + ++
Operating pressure
Flow Rate
Installation size
Additional features
Price List-Price ~180

~180
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MS9-LOE Pressure range : 1 – 16bar
Flow rates: 15 000 Nl/min (3/4”); 20 000 Nl/min (1”)
Connection threads ¾” and 1”

Connection plates ½” up to 1 ½”
Max. oil capacity: 490 cm3

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Competitor comparison – Lubricators
Festo MS9 - LOE Bosch AS5 SMC Norgren
LBS AL60 Olympia Plus L68C
-- - 0 + ++ -- - 0 + ++ -- - 0 + ++
Operating pressure
Flow Rate
Min. flow rate for
lubricator operation
Installation size
Max. oil capacity
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MS9-EM and MS9-EE 3/2 way ON/OFF –valves for the MS9
Both valves can be ordered as 2/2 way valve (option -2)
MS9-EM is lockable with a standard padlock
MS9-EE is available with 24V;110V and 230V coils

connector DIN EN 175 301-803, type A
Flow rates 1 -> 2 14 500 Nl/min (3/4”); 18 000 Nl/min

(1”)
Flow rates 2 -> 3 14 900 Nl/min (3/4”); 14 100 Nl/min
(1”)
Connection plates ½” up to 1 ½”
Module configuration with following attributes:

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Competitor comparison – manual On/Off valves
Festo MS9-EM SMC Norgren
Bosch AS5 BAV
VHS 50 Olympia T68H
-- - 0 + ++ -- - 0 + ++ -- - 0 + ++
Operating pressure
Flow rate 1 -> 2

k.A.
Flow rate 2 -> 3
Installation size
Price List-Price
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Competitor comparison – On/Off valves
Festo MS9-EE
Bosch AS5 SOV
-- - 0 + ++
Operating pressure
Flow rate 1 -> 2
Flow rate 2 -> 3
Installation size
Electrical connection
Price List-Price
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MS9-LR
Direct operated (DI) or pilot operated pressure
regulator
Pressure ranges : 0,3 - 4bar (D5)

0,3 – 7bar (D6)
0,5 - 12 bar (D7) - only pilot
operated
0,5 – 16bar (D8) - only pilot
operated
Option: pilot operated (-PO)
Flow rates: 12 000 Nl/min. ±15% for DI-Version D5

9 000 Nl/min. ±15% for DI-Version D6
21 500 …26 500 for pilot operated version
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MS9-LR Connection plates ½” up to 1 ½”
Module configuration with all features for MSx-LR
Sales release: DI Version D5

DI Version D6
all pilot operated versions

middle of 2011

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Festo MS9 - LR Bosch AS5 SMC Norgren
RGS ARxxx Olympia
-- - 0 + ++ -- - 0 + ++ -- - 0 + ++
Operating pressure
Pressure range
Flow Rate
Installation size
Additional features

~180
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Direct operated (DI) or pilot operated pressure
MS9-LFR regulator
Pressure ranges : 0,3 - 4bar (D5)

0,3 – 7bar (D6)
0,5 - 12 bar(D7) - only pilot
operated
0,5 – 16bar (D8) - only pilot
operated
Flow rates: 13 000 Nl/min. ±15% for DI-Version

D5
10 000 Nl/min. ±15% for DI-Version D6
16 500 …21 500 for pilot operated version

depending on the filter grade
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MS9-LFR connection plates ½” up to 1 ½”
Module configuration with all features for MSx-LFR
Sales release: DI Version D5

DI Version D6
all pilot operated versions

middle of 2011

ABTEILUNG/Name 17
Competitor comparison – Filter regulators
Festo MS9 - LFR Bosch AS5 SMC Norgren
FRE AW 60 Olympia B68G
-- - 0 + ++ -- - 0 + ++ -- - 0 + ++
Operating pressure
Pressure range
Flow Rate
Installation size
Additional features

~200 ~110
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MS9 – DL ???  MS9-SV Performance Level A, B, C (4Q. 2011)
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SDE1 in MS9 (NH 169 534)
• Sensor integration in FRL, Regulators and branch modules

• Features for condition monitoring
• Planned beginning 2012
MS6-SV Performance Level A, B, C (NH 152442)
• Combined EE and DL in one housing

• Pressure sensor as option for PL “C”
• Planned middle 2011
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MS(N)9 –LWS (NH 161373)
Features & benefits
Water separator up to 1 ½”
1. Centrifugal separation with 99%
condensate separation
• Constant separation up to maximum flow
rate of 15.000 l/min.
• Maintenance free
• Higher flow at smaller size compared to
competition
2. Metal Bowl with filter for condensate drain
• Robust for rough Environments
3. Condensate drain: fully automatic or fully
automatic, electrically actuated
• Optional: Condensate drain alarm output
in case of failure for high safety
4. Modular conception
• Capable of being integrated in service unit
Sales release: 4.Q 2011 combinations
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Filter element LF
Separation insert
MS6-LF-… MS6-LWS-
…
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MS9-LWS separation insert with filter in bottom cap
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MSB12 – Combination Kit ? Is it planned to introduce one?
No, it´s not planned through following reasons:

• Weight
• Dimension
• Transport (time and costs)
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Catalogue Type Codes
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SPIMS+ searching for „MSB Code“
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http://ademtp00.de.festo.net/SPIMSplus/DocumentDetails.aspx?DOCID=10000502173&LNG=en-IV
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MSB Overview
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Translation List from MSB codes to part numbers
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Flow rates MS6-LF-1/2-ERM to MS6-LFR-1/2-D7-ERM-AS
xDKI MS6-LF xDKI MS6-LFR
PDF MS6-LF PDF MS6-LFR
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Comparison MS9-LF to MS12 LF
MS9-LF
MS12 LF
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Flow rate diagram
MS12-LF
MS9-LF
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Now it‘s time for
• questions
• suggestions
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MS6-SV-ASI Safety at work
Agenda
• What is ASi Safety at Work?

• Workshop1: MS6-SV-E + ASi Safety
Relay
• New MS6-SV-E-ASI Safety at Work
• Workshop2: MS6-SV-E-ASI Safety at
Work
• Summary
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: Market Sales MS6-SV-1/2-E-10V24-...
Short Introduction
4000 3534
3500
3000
2500
MS6-SV-E Market
2000 1514
Sales [in pieces]
1500
1000
500 12
0
2007 2008 2009
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What is AS interface?
Controller
Standard
master-slave method with cyclic polling
ASi
Master
Slave 1A Slave 2A Slave.. Slave..
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What is ASi safety at work?
Safety monitor
Controler
Standard
ASi
Master
Slave 1A Slave 2A Slave.. Slave..
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What is AS-Interface Safety at Work?
Standard-
Standard-Master Modul
Standard-Modul
ASi -Netzteil
Sicherer Not-Aus-Taster
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Workshop1: MS6-SV-E + ASI Safety Relay
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Workshop1: ASi Safety at Work: Addressing of the slaves
Using the addressing device give the address to the slaves:
Address 5A
Address 11
Address 12
Safety address Switch Position
Address 13 RUN PROGRAM
Address 14A RUN PROGRAM
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Workshop1: ASi Safety at Work: Software ASiMon 3
• Connect the PC to the ASi Monitor:
+ +
• Open the Software ASiMon 3:
ABTEILUNG/Name 43
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•Introduce the title for your

configuration.
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•Give to the system the

address of the standard I/O
Module (Standard Address!!!)
•Give to the system the

addresses of the emergency
pushbuttons (Safe Address!!!)
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•Introduce the address of the

ASi Monitor.
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Drag...
...and Drop
•Take from the library

the Emergency
pushbutton and place
it in the work space.
• Give it the address
11.
ABTEILUNG/Name 48
Drag...
...and Drop

another Emergency
it in the work space.
12.
ABTEILUNG/Name 49
• Insert the Safety

relay.
13 (safety address)
ABTEILUNG/Name 50
•Insert the condition

to restart the monitor,
Activation via
standard slave.
• Select the input 5.0
ABTEILUNG/Name 51
• Check if the
configuration is right.
ABTEILUNG/Name 52
• Case the monitor it

is not stopped yet,
stop it through
software.
Festo
ABTEILUNG/Name 53
• Download the
configuration.
ABTEILUNG/Name 54
ABTEILUNG/Name 55
Ruiz
Festo
ABTEILUNG/Name 56
ABTEILUNG/Name 57
ABTEILUNG/Name 58
MS6-SV-E + ASI Safety Relay
Valve Platform Safe Entity
Valve
Valve
Safety driver unit
driver unit
CPU_1 W
Channel 2 W V
V 3
3 1
2
Valve
Safety
driver unit
CPU_2
(Coilchip)
Safe Power 3x
Supply
ABTEILUNG/Name 59
MS6-SV-E-ASI Safety at work
Valve
Valve
Safety driver unit
driver unit
CPU_1 W
Channel 2 W V
V 3
3 1
2
Valve
Safety
driver unit
CPU_2
(Coilchip)
Safe Power 3x
Supply
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MS6-SV-E-ASI Safety at work
Valve
Valve
Safety driverunit
unit
driver
CPU_1 W
Channel 2 W V
AS-i AS-i Bit- V 3
Transceiver processor CPU 3 2
1
Valve
Safety
driver unit
CPU_2
AS-i
Channel 1
Power
Decoupling
Safe Power
Supply
Standard
AS-i Data
Input, Output,
LEDs...
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MS6-SV-E-ASIS :I/O Structure
Digital Inputs
Bit#0
Bit#1
Serial Data. Acyclic
Manufacturer Code
Product Code SV
AS-i 00H
Serial Code
7 BYTES
Diagnosis
01H
Analogue Data. Cyclic

P1
“P2”
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MS6-SV-E-ASIS : Digital Inputs
Bit#1 Bit#0 Meaning LED’s Reaction
0 0 Valve OFF
0 1 Valve ON
1 0 Simple Failure
1 1 Critical Failure
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MS6-SV-E-ASIS : Serial Input Diagnosis (Object 01H)
Value Meaning
XXXXXXXXXXXXXXX1b Pneumatic Failure P1< 3.5 bar
XXXXXXXXXXXXXX1Xb Pneumatic Failure P1> 10 bar
XXXXXXXXXXXXX1XXb Self test Successful
XXXXXXXXXXXX1XXXb Intern Failure
XXXXXXXXXXX1XXXXb ON/OFF was not done at least for 1
month
XXXXXXXXXX1XXXXXb AUX1
XXXXXXXXX1XXXXXXb AUX2
XXXXXXXX1XXXXXXXb Not Defined
XXXXXXX1XXXXXXXXb Not Defined
XXXXXX1XXXXXXXXXb Not Defined
XXXXX1XXXXXXXXXXb Not Defined
XXXX1XXXXXXXXXXXb Not Defined
XXX1XXXXXXXXXXXXb Not Defined
XX1XXXXXXXXXXXXXb Reed Contact WV4 Closed
X1XXXXXXXXXXXXXXb Reed Contact WV5 Closed
1XXXXXXXXXXXXXXXb Reed Contact WV6 Closed
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MS6-SV-E-ASIS : Analog Input
Sensor Value Pressure

Range
P1 0...1200 0-12bar
P2 (as option) 0...1200 0-12bar
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MS6-SV-E- ASI Safety at work
Features
1. Redundant safety on/off valve and soft
start function with “Asi Safety at Work”
connection.
2. Exactly the same mechanical features as
the standard MS6-SV-E.
3. Certified for a maximum Performance Level
“E” category 4 according to the DIN EN ISO
13849-1
4. Sensor at P1 as standard integrated.
5. Sensor at P2 configurable.
6. Price of MS6-SV-1/2-E-ASIS-AG: 882,80€
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Workshop1: MS6-SV-E + ASI Safety Relay
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Workshop2: MS6-SV-E -ASInterface Safety at Work
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•Delete the
Emergency
pushbutton with
address 12
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•Open a new window

to program the
second circuit.
ABTEILUNG/Name 70

an Emergency
it at the second
work space.
12.
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•Insert the Safety

Valve.
29 (safety address)
ABTEILUNG/Name 72
•Insert the condition

to restart the monitor,
Activation via
standard slave.
• Select the input 5.2
ABTEILUNG/Name 73
• Check if the
configuration is right.
ABTEILUNG/Name 74
• Case the monitor it

is not stopped yet,
stop it through
software.
Festo
ABTEILUNG/Name 75
• Download the
configuration.
ABTEILUNG/Name 76
ABTEILUNG/Name 77
Ruiz
Festo
ABTEILUNG/Name 78
ABTEILUNG/Name 79
ABTEILUNG/Name 80
Workshop2: ASi Safety at Work: Software AS-Interface Control
• Connect the PC to the ASi Master:
+ +
• Close the Software ASiMon 3 and open the Software AS-Interface

Control:
ABTEILUNG/Name 81
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• Double click in the non

safe address of the valve.
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• Look into the Data and Parameter

force the next actions and look at
the feedback.
Action Reaction
Bit#1 Bit#0
Switch off the valve 0 0
Switch on the valve 0 1
Remove pressure when the 1 0
valve is OFF
Remove pressure when the 1 1
valve is ON
ABTEILUNG/Name 84
• Look into the Analog Input the

Inlet Pressure.
Sensor Value Pressure

Range
P1 0...1200 0-12bar
P2 (as option) 0...1200 0-12bar
ABTEILUNG/Name 85
• Look into the Objects flap to see

the diagnosis information.
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• Call to the Object 01H(Serial Input

Diagnosis).
•To receive the information click on
Read
ABTEILUNG/Name 87
Value Meaning
XXXXXXXXXXXXXXX1b Pneumatic Failure P1< 3.5 bar
XXXXXXXXXXXXXX1Xb Pneumatic Failure P1> 10 bar
XXXXXXXXXXXXX1XXb Self test Successful
XXXXXXXXXXXX1XXXb Intern Failure
XXXXXXXXXXX1XXXXb ON/OFF was not done at least for 1
month
XXXXXXXXXX1XXXXXb AUX1
XXXXXXXXX1XXXXXXb AUX2
XXXXXXXX1XXXXXXXb Not Defined
XXXXXXX1XXXXXXXXb Not Defined
•Meaning of the answer (in XXXXXX1XXXXXXXXXb Not Defined
Bin) XXXXX1XXXXXXXXXXb Not Defined

XXXX1XXXXXXXXXXXb Not Defined
XXX1XXXXXXXXXXXXb Not Defined
XX1XXXXXXXXXXXXXb Reed Contact WV4 Closed
• Answer to the call (in Hex) X1XXXXXXXXXXXXXXb Reed Contact WV5 Closed
1XXXXXXXXXXXXXXXb Reed Contact WV6 Closed
ABTEILUNG/Name 88
MS6-SV-E-ASI Safety at work - Summary Features & benefits
1. Direct connection to a “Asi Safety at Work”
bus system
• Saving time in installation
2. No safety relay is needed.
• Reliability in maintenance due to the
reduction of components.
3. Feedback and diagnosis through the bus
• Convenience in maintenance.
4. Information of the pressure sensor available
through the bus.
• Reliability about the performance of the
system
• Convenience -> No external sensor needed.
5. According to ISO 13849-1 Performance Level
“e”
• Safety and Convenience, due that the new
ABTEILUNG/Name standards are fulfilled. 89
Thank you for your attention ….
We wish you a lot of success!

ABTEILUNG/Name

Air Preparation and MS-SV-ASi-Safety at Work - Ipt2010 - 26.07.2010

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 MS9- new products

International Product Training

All kernel functions will be available in Week 30/2010

Sensors Integrated in several Security and reliability by

Adapters Modular system, modular Better performance and

Price List-Price ~ n.a.

• FRM up to 50 000 Nl/min.

Sales release: 2010/03/31

Price List-Price ~180

Flow rates: 15 000 Nl/min (3/4”); 20 000 Nl/min (1”)

Connection threads ¾” and 1”

Max. oil capacity: 490 cm3

Sales release: 2010/06/11

Max. oil capacity

Price List-Price ~180

MS9-EM is lockable with a standard padlock

MS9-EE is available with 24V;110V and 230V coils

Flow rates 1 -> 2 14 500 Nl/min (3/4”); 18 000 Nl/min

Module configuration with following attributes:

Flow rate 1 -> 2

Flow rate 1 -> 2

Flow rate 2 -> 3

Pressure ranges : 0,3 - 4bar (D5)

Flow rates: 12 000 Nl/min. ±15% for DI-Version D5

Module configuration with all features for MSx-LR

Sales release: DI Version D5

all pilot operated versions

Sales release: 2010/07/12

Price List-Price ~180

Pressure ranges : 0,3 - 4bar (D5)

Flow rates: 13 000 Nl/min. ±15% for DI-Version

16 500 …21 500 for pilot operated version

Module configuration with all features for MSx-LFR

Sales release: DI Version D5

all pilot operated versions

Sales release: 2010/07/12

Price List-Price ~300

• Sensor integration in FRL, Regulators and branch modules

MS6-SV Performance Level A, B, C (NH 152442)

• Combined EE and DL in one housing

No, it´s not planned through following reasons:

xDKI MS6-LF xDKI MS6-LFR

PDF MS6-LF PDF MS6-LFR

• What is ASi Safety at Work?

Slave 1A Slave 2A Slave.. Slave..

Slave 1A Slave 2A Slave.. Slave..

Safety address Switch Position

Address 13 RUN PROGRAM

Address 14A RUN PROGRAM

• Open the Software ASiMon 3:

•Introduce the title for your

•Give to the system the

•Give to the system the

•Introduce the address of the

•Take from the library

•Take from the library

• Insert the Safety

•Insert the condition

• Case the monitor it

Valve Platform Safe Entity

Serial Data. Acyclic

Analogue Data. Cyclic