LA UNION CONCRETING

SOLUTION
L U C S
BASIC REQUIREMENTS FOR BATCHING PLANT
OPERATION
• POWER/ELECTRICITY
• WORKFORCE/MANPOWER
• CEMENT
• WATER SUPPLY
• RAW MATERIALS/(AGGREGATES,SAND,ADMIXTURES)
• PLANT SUPPLY AIR
• SOFTWARE & CONTROL MANUALS
• EQUIPMENT CHECKLIST & PROCESS FLOW CHART
• HR ADMIN SALES FINANCE, OFFICE WORKS
POWER/ELECTRICITY
• LINE SOURCE: 440VAC, 3 PHASE, 60Hz
NO. DESCRIPTON KW HP AMP CB WIRE OLR REMARKS
mm2 Amps.
18.5 25 34 70 8 18-26 WYE/DELTA
TWIN SHAFT
1 MIXER 18.5 25 34 70 8 18-26 WYE/DELTA

2 DELIVERY BELT 7.5 10 14 30 5.5 8-16 DOL

CONVEYOR
3 WEIGH BELT 5.5 7.5 11 20 5.5 8-16 DOL
CONVEYOR
4 DISCHARGE 1.5 2 6.8 15 2 5-8 DOL
PUMP
5 CEMENT SCREW 7.5 10 14 30 5.5 8-16 DOL
CONVEYOR
6 BATCH PUMP 1.5 2 6.8 15 2 5-8 DOL
7 ADMIXTURES 1.5 2 6.8 15 2 5-8 DOL
8 COMPRESSOR 3.7 5 15.2 30 3.5 7-11 DOL
 SPECIFIC POWER CONSUMPTION
OF EQUIPMENT
• TWIN SHAFT MIXER:
WORKFORCE/MANPOWER
GENERAL MANAGER

PLANT
ENGINEER
 CEMENT
CEMENT TYPE 1 POZZOLAN SUPPLIED BY NORTHERN CEMENT
CORPORATION
MIX DESIGN
TEST RESULTS
WATER SUPPLY
 RAW MATERIALS
• AGGREGATES – IS THE GENERAL TERM APPLIED TO THOSE INERT OR CHEMICALLY INACTIVE
MATERIALS WHICH, WHEN BONDED TOGETHER BY CEMENT IT FORMS CONCRETE. MOST OF THE
AGGREGATES USED ARE NATURALLY OCCURING SUCH AS CRUSHED ROCK, GRAVEL, AND SAND. IT OCCUPIES
AROUND 60 TO 75 % OF THE TOTAL VOLUME OF CONCRETE, AND IT IS DIVIDED INTO TWO DISTINCT
CATEGORIES, NAMELY;

COURSE AGGREGATE

FINE AGGREGATE
 PLANT SUPPLY AIR
AIR COMPRESSOR
5 HP/ 3.7 KW/ 220- 440 VOLTS/ 15.5-8.2 AMPS./60 Hz/ 3 PHASE INDUCTION MOTOR
3 PISTON TWIN V-BELTS DRIVEN
0.67 m3/min
0.8 Mpa
853 RPM
180 Kg. Weight
SOFTWARE & INDUSTRIAL
PROCESS AND CONTROL
MANUALS
 EQUIPMENT CHECKLIST
 BATCHING PLANT EQUIPMENT
 WEIGH CONVEYOR
 DELIVERY CONVEYOR
 TWIN SHAFT MIXER
 WATER WEIGHER
 ADMIXTURES WEIGHER
 CEMENT SCREW CONVEYOR
 CEMENT SILO
 CEMENT SILO DUST COLLECTOR
 PLANT SUPPLY AIR COMPRESSOR
 CENTRAL CONTROL ROOM
 WEIGH CONVEYOR
• WEIGH HOPPER
• CONVEYOR BELT
• MOTOR
• LOAD CARRYING ROLLERS / TROUGH ROLLERS
• LOAD CELLS
• DRIVE END SIDE PULLEY
• TAIL END SIDE PULLEY
• ROLLER HANGERS
• BEARINGS
• ACTUATORS / SOLENOID VALVE
 DELIVERY CONVEYOR
• CONVEYOR BELT
• MOTOR
• LOAD CARRYING ROLLERS / TROUGH ROLLERS
• LOAD CELLS
• DRIVE PULLEY
• TAIL PULLEY
• ROLLER HANGERS
• BEARINGS
• SIDE SKIRTS
• ROPE SWITCH/ PULL CORD SWITCH
• MISALIGNMENT SWITCH
 TWIN SHAFT MIXER

• WEAR PLATES
• WALL LININGS
• BOTTOM LININGS
• MIXING ARMS & BLADES
• SHAFT END SEALING SYSTEM (DRIVE END SIDE & TAIL SIDE)
• DISCHARGE DOOR
 MODEL JS1000A
GENERAL SPECIFICATION DISCHARGING CAPACITY 1000 L
DRUM CAPACITY 1600 L
PRODUCTIVITY >50 m3/h
MAX. AGGREGATE SIZE <60/80 mm
• TWIN SHAFT MIXER OPERATION RECYCLE 60 sec
DIMENSION TRANSPORT 4320 x 2200 x 3300 mm
DIMENSION WORK 10460 x 3400 x 9050 mm
WEIGHT 8700 Kg
MIXING BLADE ROTARY 29.6 RPM
SPEED
MIXING BLADE NUMBER 2x8
MIXING MOTOR MODEL Y180M- 4
MIXING MOTOR POWER 2 x 18.5 KW
WINCH MOTOR MODEL YEZ160L- 4
WINCH MOTOR POWER 13 KW
H20 PUMP MOTOR MODEL 80JDB- 45
H20 PUMP MOTOR POWER 3 KW
DISCHARGING HEIGHT 3800 mm