Refined Calibration Manual

Version 03/01/06
Sistemi Elettronici Industriali S.p.A.

Via Sivo, 74 - 28053 Castelletto Ticino (No) Italy
Tel. +39 0331 9286.1 --- Fax. +39 0331 972160
Internet: www.3b6.it e-mail: 3b6@3b6.it
" REFINED LOAD CALIBRATION " Manual
INDEX
GENERAL DESCRIPTION Page 3,4
CONTROL PANEL DESCRIPTION Page 5,6
PANEL VISUALISAION Page 7-10

AUTO-DIAGNOSTIC- System Internal Working Conditions Monitoring
• Hydraulic Pressures Data Page 11
• Sensors Digital Input Page 12
• Sensors Digital Output Page 12
HOW TO SELECT THE OPERATING MODE Page 13
CONFIGURATION LIST Page 14-16
HOW TO SELECT TH NUMBER OF ROPE Page 16
CALIBRATION PROCEDURES
• Initial Checks Page 17,18
• Mechanical Alignment of Angle and Extension Sensors Page 19
• Password setting Page 20
• Calibration data down-loading on E2PROM Page 20
• Customer configuration Setting Page 21
• Accessories activation Page 22
• Angle and Extension sensors calibration (LMI Self-Calibration) Page 23
• Calibration procedure initialisation Page 24
• To modify the value of the hook Page 25
• Pressure Calibration Page 26-28
• Weight Calibration Page 29-31
•Complete Calibration step dy step Page 32,33
ALARM CODES Page 34-38
OPTION – 50 Black Box Page 39

OPTION – 51 Init Black Box Page 40
OPTION – 52 Time Setting Page 40
NOTICE : “ REFINED CALIBRATION ” JUST MEANS THE POSSIBILITY

OF IMPROVING ORIGINAL CALIBRATION ACCURACY
WHENEVER THIS COULD BE REQUIRED, AFTER PROPER
CHECK OF DISPLAYED DATA VALIDITY.
" REFINED LOAD CALIBRATION " Manual 3
GENERAL DESCRIPTION
This manual will take you through the LMI View-Tech.HC202 installation and service
procedures.
The software version installed is View V1.0
This REFINED LOAD CALIBRATION MANUAL must be intended to be an extension of
TECHNICAL ASSISTANCE MANUAL. For the Authorized Personnel only when a Load
Calibration is required in following cases:
• Re-calibration for obtaining better accuracy

• Calibration of a pre-memorised load table following the installation of its relevant
equipment.
• Calibration of a new equipment which load table has been transmitted by E-mail from
MCI.
In this case Lap-top is required .
Therefore this is the 3rd access level to the system requiring the 2nd password
introduction (see pages 3,4)
Anyway it is not possible to modify the LOAD TABLES Data or Initial Programming
Parameters (that require the 3rd password)
For password introducing, display reading and commands, automatic and Manual
selections, as well as sensors alignment, please refer to the Manual.
Mainly, the target of this Manual is the Refine Load Calibration.
Main system characteristics:

• Data are screened on the graphic display located in the cabin.
• The accessories stored in one EPROM, available today. They can be activated
directly from the display panel (by means of the 2nd password).
• Extremely easy calibrations procedures. They can be performed directly from the
display located in the cabin. There are protections in order to avoid unauthorized
personnel to enter into the system (passwords).
• Three different levels of access in order to protect the system by unauthorized
personnel.
1ST PASSWORD is dedicated to the Technical Personnel just to replace sensors.
Both of them can be set by the Manufacturer .
Following menus are available through 1st password:
 01 Save Data saving procedures
 15 Angle Trasd Calibration Angle
 16 Boom Trasd Calibration Length
 32 Config Language/measure system selection
2nd PASSWORD, enabling a higher access level, is dedicated to the Authorised

Personnel.
The following menus are enabled:
• 32 Config. Language/measure system selection

• 33 Tools Load tables enabling
• 15 Angle Trasd Calibration Angle
• 16 Boom Trasd Calibration Length
• 26 Init Weight Correction deletion
• 31 Empty Moment Calibration Pressure
• 27 Calibration Calibration Weight
• 10 Initialise Initialise operative mode
• 01 Save Data saving procedures
• 30 Parameters Visualization parameters
• 53 Init BlackBox Init Black Box
• 50 Black Box Black Box
• 52 Time Setting Time Setting
•The 3rd password is reserved to the programming staff.

•Some visualizations of the diagnostic are however enabled without password.
(see Maintenance Manual – 1° access level)
•Both the first two passwords may be programmed directly by the manufacturer.
•The load charts are written on EXCEL® sheet, filled and written in the EPROM
with specific
•Macro commands directly by the Manufacturer.
•All the messages for the operator, including the type of accessories mounted,
are visualized in 4 languages selectable during the testing.
CONTROL PANEL DESCRIPTION
1 11 13 12
10
4
14
3
15
2 16
17
18
5 6 7 8 9 20 19
Rif. Icon Description

1 Working data display
2 Two lights showing the safe work condition
3 Light showing the pre alarm condition
4 Light showing the shut off condition has occurred
5 Function key button depending of the page displayed
10 Confirm an action ( operating mode, procedure, limit )
11 Scroll up inside the menu
12 Scroll down inside the menu
13 Increase menu / list ( operating mode, number of lines, etc )
14 Decrease menu/list (operating mode, number of lines, etc )
15 Enabling the selection of the number of lines chosen by the operator
16 Disabling buzzer
17 Enabling the selection of the operating mode
18 Changing of the pages
Back to the main page. It also has a function of deleting the alarms
19 once acknowledged
Key button in order to let the operator to enter in the calibration’s
menu. In order to have access and configure the system, the user
20 must scroll up to the operating page. The function is available only if
provided with the password ( to digit when the Logo is displaying )
PANEL VISUALIZATIONS 1/2
21 22 23 24 25 26
27 30
28 29
31 32
33 34
35
36
37
38 39 40 41 42
PANEL VISUALIZATIONS 2/2
43
44
45
46

21 It shows LMI by pass key ( Red Icon = Activated )
22 It shows winch limit switch status (Red Icon = Activated )
23 This icon shows the Shut Off from Isaac
24 It shows that the machine is the safe work condition
25 It shows that the machine is the pre-alarm work condition
26 It shows that the machine is the Shut off work condition
27 Indication of the Load percentage bar
28 Indication of the actual load. Value express in Ton
Indication of the maximum load which the operator can lift in that
29 particularly.
It indicates the Boom’s extension MOD 1 or MOD 2 status (Red
30 Icon=Activated )
31 Indication of the main boom’s radius. Value express in meters
32 Indication of the main boom’s angle. Value express in degrees
33 Indication of the main boom’s length. Value express in meters
Indication of the height from the ground. Refer to the “head of the
34 boom”. Value express in meters
35 It indicates the elements extension of the main boom. Value in %
36 Indication of the Alarm code that its present at the moment
37 Indication of the number of operative mode
38 Configuration of the outrigger geometry
39 Configuration of the counter weight
40 Indication about number of rope
41 Configuration of the boom or the attachments
42 Configuration about the attachment that is install at the moment


It indicates the joystick vibrating function status
43
( When is crossed = Deactivated)
44 Indication of the hook’s height Value express in meters
Its relative at the right button and its required when you want to
45 put at zero the value of the height to the ground
46 Indicate the value of the height to the ground

AUTO DIAGNOSTIC
SYSTEM INTERNAL WORKING CONDITIONS MONITORING
HYDRAULIC PRESSURES DATA
By pressing the the display shows the individual hydraulic pressures summary
:
P L a d c P L a c t
3 0 0 5 5 0
The displayed parameters are as follows:
• PLadc : Value (bit) reads directly from the pressure sensor
• PLact: Value of the pressure on the bottom side
P H a d c P H a c t
1 0 0 2 0 0
• PHadc : Value (bit) reads directly from the pressure sensor
• PHact: Value of the pressure on the rod side

AUTO DIAGNOSTIC
SENSORS DIGITAL INPUT
Pressing once again the button the display will show the digital input page;
Where asterisk is present means that digital input is activated otherwise if is not present
the asterisk the digital input is off
I 0 1 2 3 4 5 6 7 8 9 0 1 2 3
* * _ _ _ _ _ _ _ _ _ _ _ _
AUTO DIAGNOSTIC
SENSORS DIGITAL OUTPUT
Pressing once again the button the display will show the digital output page;
Where asterisk is present means that digital output is activated otherwise if is not present
the asterisk the digital output is off
O 0 1 2 3 4 5 6 7 8 9 0 1 2 3
_ _ _ _ _ _ _ _ _ _ * _ _ _
AUTO DIAGNOSTIC
DIAGNOSTIC EXTERNAL UNIT
By pressing the the display shows the individual hydraulic pressures summary
:
H E A D S W I P
1 0 0 8 1
• HEAD: counter control about Head unit: if this counter moves means that
the unit is activate
 SWIP: counter control about Smart Winch unit: if this counter moves
means that the unit is activate
HOW TO SELECT THE OPERATING MODE :
Enabling the selection of the operating mode by pressing the key button ,
- By key you must change the outrigger geometry;
- By key you must change the counterweight;
- By key you must change the configuration of the boom or the attachment;
- By key you must change the configuration about the attachment that is install at
the moment.
- By key confirm the operative mode
When you confirm the code line writes the number of operative mode
CONFIGURATION LIST:
Press the button for change the outrigger configuration, like below
Outrigger full extended
Outrigger half extended
Outrigger fully retracted
On wheels
Press the button for change the counterweight, like below
Counterweight 5,15 Ton

CONFIGURATION LIST:
Press the button for change the of the boom or the attachment, like below
Main Boom
Jib 8 m
Jib 15 m
Jib 7 m + 8 m storage
Press the button for change the configuration about the attachment that is install
at the moment, like below
Any Jib storage
Two Jibs storage
One Jib storage
0 degree inclination Jib

CONFIGURATION LIST:
Press to confirm the configuration
HOW TO SELECT THE NUMBER OF ROPE :
Press the key and after press key for change number of rope
By key confirm the number of rope
Press the button for change the number of rope, like below
0 Number of rope
1 Number of rope
2 Number of rope
N Number of rope
CALIBRATION PROCEDURES
This chapter describes the calibration procedure of a machine that could be needed, after
proper verification, when a better accuracy is requested or when a pre-programmed
accessory load table must be activated.
The calibration is performed directly from the machine display.
In order the calibration steps are the following:

• Initial checks.
• Mechanical alignment of the angle and extension transducers.
• Client configuration setting (language and Measure system)
• Attachments activation
• Transducer calibrations.
• Initialisation of Load Calibration
• Weight Corrections "no load applied"
• Weight corrections "under load."
INITIAL CHECKS
Before switching on the system it is good practice to check all the connections, particularly
those of the power supplies, the transducers and the lock relay. Then make sure that the
Eprom is ON and that in general everything is in order. Then switch on the systems.
To be performed before calibrations procedures
Note Status
Check if the cable is
The cable must be in line with the pulley cable reel.
fasten properly
Check if the cable is The cable has to be fasten properly with a proper
fasten properly on plinth to avoid loosing it up, it’s advisable to perform
the boom head a good tightening.
Checking the The reading must be roughly 55 bit In same
transducer reading particular occasions, when the cable reel range is
with the boom closed to the boom length, it can be reduced up to
closed. 30 bit.
Connectors have to be tighten properly. If
Fitting pressure
connectors with screws are used, please check if the
transducers.
rubber is fitted and the screws are tighten properly.
Cables must be loosen up in order to follow all the
Wiring boom positions In order to achieve this, a protection
must be installed
Note Status
Please report the software version and the machine
Checking the model as shown when starting up the system.
machine model and Verify that the model is related to the machine.
its software Sw ……………………..
Model: ……………….
MECHANICAL ALIGNMENT OF ANGLE AND EXTENSION SENSORS

Following the replacement of a potentiometer, even if this has been done carefully, it is
suggested to check its alignment.
The following procedure, if properly done, allows the total restoring of the machine behaviour
without any calibration operation.
Switch on the machine without load and wait for a few seconds
for the main working data panel monitoring on the display as
shown here.
VERIFY ANGLES
After that press the key a number of times until the page
showing the readings of sensors digital values is displayed.
A1adc A1act
With regard to the angle setting, it is simply necessary to check
that in horizontal (=°) positioning of the boom xxx xxx
1)the reading of the sensor “A1adc” is between 1800 and 1850
by rotating its body before fixing it, and that it decreases as the
boom is raised.
VERIFY EXTENSION
For the extension after replacing the sensor act on its shaft to
check that reading S1adc S1act
1) on “S1adc” 55 xxx xxx
2) on “S2adc” 55
Also, in case of cable replacement it is necessary to pre-tension

approximately 1 Mt. of cable-reel cable fixing opposite end at S2adc S2act
the position where reading of the sensor “S1adc” 55 and
“S2adc” 55. xxx xxx
Check:
-when extend the value S1adc increase
-when retract the value S2adc increase
After the replacement of the sensor it is recommended to verify the correspondence of

values shown on the display into a couple of known positioning of the boom.
I.E.: boom IN and boom OUT, or Boom lower position (Min Angle) and Boom Upper
Position (Max Angle) .
These displayed values must correspond to the values given by the Manufacturer for this
specific model of the machine.
PASSWORD SETTING
Three different level of passwords in order to protect the system by unauthorized personnel.
The first is dedicated to the Technical Personnel just to replace sensors, the second one is
dedicated to the Service Personnel. Both of them can be settled by the Manufacturer.
The 3rd password is for the programming Engineers only.
Switch machine on and wait for a few seconds until the

first starting page shows up on display as indicated here VIEW DD/MM/YY
Quickly press once key. PPM AC 55.1
At this point the page of 1st PASSWORD setting must

show up as indicated here *
If different page appears, this means that Key has been Code: 4477
depressed too early or too late: switch system off and re-start.
Press some times the key to scroll the asterisk

above the desired figure and modify its value by means of
keys. *
Confirm it and the following ones (PASSWORD) by Code: XXXX
The PASSWORD code is memorised into the EPROM
together with the machine data; its number must be known
only by Authorised Personnel.
On the display the main data page is shown as indicated here.
If the main unit is new, it might indicates the Alarm “1”: this,
before machine calibration is normal procedures, but it Alarm : xx
should disappear at the first “SAVE” function. Code: x
If other alarms occur, it is necessary to clean them up
before continuing.
CALIBRATION DATA DOWNLOADING ON E2PROM

After any data modification, activation or calibration, it is compulsory to save
avoiding to loos them switching the engine off.
The procedure is shown here below and will be required during calibration
procedures that will follow.
Press means of keys, display page OPTIONS

"01 Save”. 01 Save
Press to activate the command. A message will Save In Progress

inform that the saving procedure is in progress.
After that, the message indicated here will be shown.

DONE !
Press to go back to main working data page.
CUSTOMER CONFIGURATION SETTING
It allows to set machine configuration parameters such as visualization, second level

password and so on.
Pressing the keys, seek the page as shown

CONFIGURATION
on the right.
32 Config.
Press to get in.
Set the language for the user

In the EPROM . there are user messages in four different
languages (Customer choise). During commissioning,
CONFIGURATION
depending from the client, the four different languages can
be settled.( please select parameter from 0 to 3).To Language 0
modified this parameter, only the maintenance personnel
password is required.
In case that the Imperial Measures System is used

please, visualize the page as shown on the right and set
“Eng Unit.
If the value is “1” the weight measurements are meant in
pound and the height one are meant in feet otherwise the
measurements are in Tons and in metres. The default CONFIGURATION
value is “0”( tons and metres). Eng.Unit 0
We would like to remind you that also if the English system
is used, only the visualization is in pound and in feet. All
the adjustments( which the password is needed), are still in
Tons and in metres.
Maintenance password
CONFIGURATION
It permits to able the vibrate joystick
PaAbiJoyVib 1
It permits to able the ISAAC function ISAAC 1

ACCESSORIES ACTIVATION
This procedure allows to select accessories on the machine. Usually, in the EPROM, are
installed different accessories data/load charts. During commissioning procedures it’s vital
to activate only the accessories which are delivered with the machine. Setting “1” it will
make the accessory operational, setting “0”, it will exclude the corresponding accessory.
This parameters can be modified with the “assistance” password in order to add a different
accessory if may needed.
Please remember that when the system gets initialised, some of the accessories may be
disactivated. They must be reactivated manually.
Press and with the key, seek for page as

CONFIGURATION
shown on the right.
33 Tools
Press to get into the “configuration” menu.
The accessories which load charts table are stored in the

EPROM, are visualized on the bottom line( in the settled TOOLS
language). Main Boom 0
If the load chart table is empty nothing will show up.
In order to activate Jib 8m, seek for it pressing the TOOLS

key. Press to select it. Jib 8m 0
With the button, take the asterisk on the numerical

value and modify it with the key. TOOLS *
To confirm , press . Jib 8m 1
Do not forget to save the operation
ANGLE AND EXTENSION SENSORS CALIBRATION

(LMI GEOMETRICAL SELF-CALIBRATION)
This operation consists in the automatic self calibration of angle and extension sensors in
boom in IN/OUT and UP/DOWN conditions.
Sensors self calibration at closed machine conditions
Position the machine with the boom totally retracted and at

its lower position (min.angle).
Press by means of keys look for the page
indicated here
Press and to confirm the calibration at A00 L 6.8 W.0
“Machine closed” condition. 12 Transd. Min
Check that the displayed angle and extension values are
correct.
Afterwards, proceed to self calibration of sensors at “Open
machine” condition.
Sensors self calibration at open machine conditions
Raise and extend totally the boom making sure that the two
cylinders of raising and extension are at the end of their
stroke. In this conditions angle and extension readings might A78 L20.3 W .0
correspond to the memorised ones. By means of 13 Transd. Max
keys look for the page indicated here. Press and
to confirm the calibration at “Machine open” condition.
Check that the values of angle and extension displayed are

correct and, in case, close the boom verifying that angle and
extension readings are correct in all their positions.
A78 L20.3 W .0
Afterwards, if everything is correct, save self calibration
performed up here
CALIBRATION PROCEDURE INITIALISATION
The user can to use this procedure when it’s required to delete all correction (unload and
load), about the attachment that the user use actually
Press by means of keys scroll on the menu

A00 S 6.8 W.0
here indicated.
26 INIT WEIGHT
Press to enter the accessory configuration
Press to confirm Initialisation = deleting of preceding A00 S 6.8 W.0
calibration to Confirm
Press to delete the operation and back at the previous

page
TO MODIFY THE VALUE OF THE HOOK
Before to start the procedure of pressure calibration its required that the user insert the
data of the hook.
A 78 L 8.1 W 1.2
Press and modify the value of the hook
21 Hook Act: .0
Press to move the asterisk ; by to *
modify the value 21 HookAct .0
Press to confirm the data and exit from menu

PRESSURE CALIBRATION
This procedure will allow to us, to storage the empty pressure of the boom. The user must
follow the instruction that the display show during the procedure.
Remember that its required to insert the value of the Hook.
By key move the menu until to found the “Empty

Moment” menu.
Press to entry inside menu;
Press for exit and delete the operation;
Press or Down for scroll the step without execute.
Press to confirm a operation.
When you’ll entry inside this page, it will say to us how

START PROCEDURE
to continue:
ENTER TO START
In general the first Row, show the procedure that is there
,while the second Row
Show which key, you must use for execute the
procedure.
“START PROCEDURE”:Show you that the procedure is
beginning;
“ENTER TO START” : press ENTER to continue;
-if you confirm this operation ,the previous pressure table will
delete.
-if the system allow the action, the system will go immediately
at to the next step.
CLOSE MAIN BOOM
ENTER TO START
”CLOSE MAIN BOOM”: close all boom section;
”ENTER to START”: press to Start;
if the system allow the action, the system will go immediately
at to the next step.
“Move A1 at 80” : move the boom until the angle 80 degree; Move A1 at 80
”ENTER TO START” : press key to continue; ENTER TO START
-if the system allow the action, the system will go immediately at to
the next step.
”Move A1 at 70” : move the boom until the angle 70 degree; Move A1 at 70
if the system allow the action, the system will go
immediately at to the next step.
“Move A1 at 20” : move the boom until the angle 20 degree;

”ENTER TO START”: press key to continue; Move A1 at 20
-if the system allow the action, the system will go immediately at to ENTER TO START
the next step.

” ”: empty row;
”END OF PROCEDURE” press to terminate and Exit from
procedure. END OF
PROCEDURE
Now the procedure calibration is finish and you can save OPTIONS
01 Save
the calibration by “SAVE” menu.
WEIGHT CALIBRATION
This procedure allow to make a weight calibration.
You remember that you must confirm the operative mode, before to start the calibration.
A 68 L 8.1 W 1.2
By or key, you must found the menu like this:
27 CALIBRATION
If you have found a menu, you must press and

entry; insert Hook weight:
This Step it’s required when you want to change the Hook WEIGHT CALIBRAT 0
value during calibration. Hook Weight .0
How to proceed:
Press and insert the value; *

By key move asterisk and by or change Hook Weight .0
the value (Ex: .60 = 600Kg. ).
WEIGHT CALIBRAT 0
When you finish press .
Hook Weight .60
Insert Lift Weight:

WEIGHT CALIBRAT 0
This Step it’s required when you want to change the Lift Lift Weight .0
Weight value during calibration.
How to proceed:
Press and insert the value;

By key move asterisk and by or change *
Lift Weight .0
the value
(Ex: 2.60 = 2.600Kg. ).
WEIGHT CALIBRAT 0
When you finish press .
Lift Weight .60
Insert value of Radius:

WEIGHT CALIBRAT 0
This step its required every times you want change the
Radius Act .0
value of the radius during the calibration.
How to proceed:
Press and insert the value of the radius; *

By key move asterisk and by or change Radius Act .0
the value (Ex: 1250 = 12.50m. ).
WEIGHT CALIBRAT 0
When you finish press Radius Act 12.50
Empty Correction Command

This step it’s required every times that you want make a
Empty correction (only Hook).
WEIGHT CALIB. 200
How to proceed : Hook Weight .60
you must go on the “Hook Weight” menu;
you must to press the key;
So the command appears on the screen;
When the command back at 0, it will means that Empty

correction will be complete;
Load Correction Command

This step it’s required every times that you want make a
Load correction (with Load). WEIGHT CALIB. 100
How to proceed : Lift Weight 2.60
you must go on the “Lift Weight” menu;
you must to press the key;
So the command appears on the screen;
When the command back at 0, it will means that Empty

correction will be complete;
Delete correction command WEIGHT CALIB. 200

Hook Weight .60
This step it’s required every times that you want to delete
a correction. Or
How to proceed: WEIGHT CALIB. 100
you must go on the “Hook Weight” or “Lift Weight” menu; Lift Weight 2.60
WEIGHT CALIB. 0
Press the key to delete the previous command.
Lift Weight 2.60
COMPLETE CALIBRATION STEP by STEP
In general is possible to say that the calibration will be the same for all crane; the only
thing that will change will be the number of the length that you will correct (max 10).
STEP 1:
You must select the operative mode and you must
confirm it (to see User Manual).
STEP 2:
You must take a note about which length you want
correct;
for example you take this length: 10,3m/ 17,2m/ 24,2m/
31,0m/ 32,6m;
STEP 3:
you move the boom length like the first value
(for Example 10,3m); you put the boom at 70 °;
to unload any weight (to move only the winch, NOT the
boom angle), you remain only with the hook
STEP 4:
you must measure the radius (to start from center of the
WEIGHT CALIBRAT 0
turret to center of hook);;
Radius Act 12.50
you must go on the “Radius Act” page and you insert the
value;
WEIGHT CALIB. 0
STEP 5:
Hook Weight .60
You must insert the value of the Hook weight;
When you have finish, you press the key, to WEIGHT CALIB. 200
beginning the “Empty Calibration” Hook Weight .60
when this one is finish the command will become 0 and to WEIGHT CALIB. 0
be possible to jump on the next step; Hook Weight .60
STEP 6:
without move the boom angle, to lift a weight; to measure WEIGHT CALIBRAT 0
the radius like STEP 4; to insert the value just measured Radius Act 13.50
inside the “Radius Act” menu;
STEP 7:
WEIGHT CALIB. 0
on the “Lift Weight” menu and to insert the value of the
Lift Weight 2.60
weight that you want to lift;
WEIGHT CALIB. 100
Press the key to begin;
Lift Weight 2.60
when the command line back at the 0, that calibration to WEIGHT CALIB. 0
be finish; Lift Weight 2.60
STEP 8:
unload the weight ,to check on the screen that the value
of the weight of the hook (that the system has calculate);
if this value isn’t correct, you must repeat the STEP 5.
when you finish this verify, you must lift the weight and to
check that the value of the weight is correct; if this the
value is not correct, you must repeat the STEP 7.
to continue to verify until you don’t see the right value of
the weight.
STEP 9:
move down the boom around 30°;
repeat the same operations from the STEP 4.
STEP 10:
when you finish this step at this angle, you must to jump
at the next boom length (17.2m).
when you have put the boom length at the next length
you must repeat all steps from STEP 3 to STEP 9.
the weight calibration will be finish, when you will finish all
boom length.
STEP 11: A 78 L 8.1 W 1.2
You must save the calibration with the “SAVE” menu. 01 SAVE
ALARM CODES
System is provided with diagnostic features capable of detecting possible failures and
informing about them by means of codes shown on display panel (refer to “Technical
Department Manual”)
Alarm
Description What to do
code
• Switch the system off and on.
If the alarm persists, please, contact Technical
Assistance to:
Memory data not •Verify that E2prom chip is fitted properly in its
1 socket.
reliable
• Re-enter data and save again it
• Replace the E2PROM chip and recalibrate the
machine
• Verify that the wiring and the connectors are not in
Angle sensor 1 short circuit.
2 reading lower than the If the alarm persists, please, contact Technical
minimum value Assistance :
• Verify the angle sensor integrity.
•Verify that the cable or the connector wiring is not
Angle sensor 1 open
3 reading higher than If the alarm persists, please, contact Technical
the maximum value Assistance :
Reading of the boom • Verify that the wiring and the connectors are not in
length sensor 1 lower short circuit
4 If the alarm persists, please, contact Technical
than the minimum Assistance:
value •Verify the length transducer integrity
• Verify that the cable or the connector wiring is not
Reading of the boom
broken
length sensor 1 higher
than the maximum Assistance :
value
• Verify the length transducer integrity
Length 1 value lower short circuit
6 of the calibration If the alarm persists, please, contact Technical
settings Assistance:
•Verify the length transducer integrity
Length 2 value lower short circuit
7 of the calibration If the alarm persists, please, contact Technical
settings Assistance:
Alarm Description What to do

codes
• Verify that the cable or the connectors wiring is not
Reading pressure of
in short circuit
the main cylinder
(bottom side) lower Assistance :
than the minimum.
• Verify the pressure transducer integrity
Reading pressure of
open
the main cylinder
(bottom side) higher Assistance :
than the maximum.
•. Verify the pressure transducer integrity
•Verify that the wiring and the connectors are not in
Reading pressure of
short circuit
the main cylinder (rod
side) lower than the Assistance :
minimum.
Reading pressure of
open
the main cylinder (rod
side) higher than the Assistance :
maximum.
• Verify the ASA sensor integrity
Internal error code • Verify the connecting cable integrity
12
CAN-BUS CIT1A •If the alarm persists, please, contact Technical
Assistance
• Verify the ASA sensor integrity
Internal error code • Verify the connecting cable integrity
13
CAN-BUS CIT1B •If the alarm persists, please, contact Technical
Assistance
Shut down output not • Verify internal connections
14
verified boom closed • Verify shut down output
15
verified low angle • Verify shut down output
16
verified • Verify shut down output
17 verified for the basket
(not used) • Verify shut down output
Alarm
codes
Reading pressure of •Verify that the cable or the connector wiring are not
18 the compensation in short circuit
cylinder (bottom side) If the alarm persists, please, contact Technical
lower than the Assistance :
minimum. • Verify the pressure transducer integrity.
Reading pressure of • Verify that the cable or the connector wiring are not
19 the compensation open
cylinder (bottom side) If the alarm persists, please, contact Technical
higher than the Assistance :
maximum. • Verify the pressure transducer integrity.
20 Reading pressure of • Verify that the cable or the connector wiring are not
the compensation in short circuit
cylinder (rod side) If the alarm persists, please, contact Technical
lower than the Assistance :
minimum. • Verify the pressure transducer integrity.
21 Reading pressure of •Verify that the cable or the connector wiring are not
the compensation open
cylinder (rod side) If the alarm persists, please, contact Technical
higher than the Assistance :
maximum. •Verify the pressure transducer integrity.
22 Shut down output not •Verify internal connections

verified WDO alarm • Verify shut down output
relay
23 Not used
verified telescopic • Verify shut down output
output
verified telescopic • Verify shut down output
inwind
verified boom • Verify shut down output
descending
verified rise boom • Verify shut down output
Alarm
codes
28 Communication error • Verify the ASA sensor integrity
CAN-BUS CIT1A •Verify the connecting cable integrity
•If the alarm persists, please, contact Technical
Assistance
29 Communication error • Verify the ASA sensor integrity
CAN-BUS CIT1B •Verify the connecting cable integrity
•If the alarm persists, please, contact Technical
Assistance
30 Outrigger out switch •Check input, wiring transducers
consistency
31 ½ Outrigger out •Check input, wiring transducers
switch consistency
32 Angle consistency •Check sensors values
33 Boom length •Check sensors values
consistency
34 Angle sensor 2 •Verify that the wiring and the connectors are not in
reading lower than short circuit.
the minimum value If the alarm persists, please, contact T technical
Assistance :
35 Angle sensor 2 •Verify that the cable or the connector wiring is not
reading higher than open
the maximum value If the alarm persists, please, contact Technical
Assistance :
36 Reading of the boom •Verify that the cable or the connector wiring is not
length 2 sensor lower open
than the minimum If the alarm persists, please, contact Technical
value Assistance :
37 Reading of the boom • Verify that the wiring and the connectors are not in
length 2 sensor short circuit.
higher than the If the alarm persists, please, contact Technical
maximum value Assistance :
• Verify the length transducer integrity
38 Consistency alarm •Check input, wiring transducers
front end switch
Alarm Description What to do

codes
39 Not Used
40 Not Used
41 CRC Error in EPROM •Contact Technical Assistance
memories
Page 1
memories
Page 2
memories
Page 3
memories
Page 4
45-49 Not Used
50 CRC error in load •Contact Technical Assistance
table area
51 CRC error in empty •Contact Technical Assistance
moment area
52 CRC error in •Contact Technical Assistance
parameters area 1
53 CRC error in •Contact Technical Assistance
parameters area 2
54 - Not Used
69
And more, to make things easier, the internal system operating

conditions can be displayed directly on the display as follows.
OPTION- 50 Black Box

Alarm Index
Alarm Code
0 C o d e : 4
3 1 , 0 3 1 5 : 2 5
Day Month
In the screen above in the alarm index press and move with the keys ,to
select the alarm press and press to visualize the content of the alarm
3 C o d e : 2
A l a r m … … … … 0
Alarm code
(see alarm table)
Alarm Contents:
OM Password
SWL %
PL Lower chamber pressure
PH Upper chamber pressure
RADIUS Radious
LENGTH Lenght
ANGLE Angle
09
10 Available positions
11
I000 Inlets
O000 Outlets
OPTION- 51 Init Black Box
This function is needed to reset all the alarms.

Press ,and on the display will appear the sign “index to confirm”, then press
the key
OPTION- 52 Time Setting
This function is needed to set the clock.

Press , then to move the asterisk on the zone to be changed press the key
to modify the values press the keys and then press key to confirm.

Refined Calibration Manual

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Refined Calibration Manual

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Version 03/01/06

Sistemi Elettronici Industriali S.p.A.

PANEL VISUALISAION Page 7-10

HOW TO SELECT THE OPERATING MODE Page 13

CONFIGURATION LIST Page 14-16

HOW TO SELECT TH NUMBER OF ROPE Page 16

OPTION – 50 Black Box Page 39

NOTICE : “ REFINED CALIBRATION ” JUST MEANS THE POSSIBILITY

• Re-calibration for obtaining better accuracy

Main system characteristics:

2nd PASSWORD, enabling a higher access level, is dedicated to the Authorised

The following menus are enabled:

• 32 Config. Language/measure system selection

•The 3rd password is reserved to the programming staff.

CONTROL PANEL DESCRIPTION

Rif. Icon Description

2 Two lights showing the safe work condition

3 Light showing the pre alarm condition

4 Light showing the shut off condition has occurred

5 Function key button depending of the page displayed

6 Function key button depending of the page displayed

7 Function key button depending of the page displayed

8 Function key button depending of the page displayed

9 Function key button depending of the page displayed

10 Confirm an action ( operating mode, procedure, limit )

11 Scroll up inside the menu

12 Scroll down inside the menu

13 Increase menu / list ( operating mode, number of lines, etc )

14 Decrease menu/list (operating mode, number of lines, etc )

15 Enabling the selection of the number of lines chosen by the operator

17 Enabling the selection of the operating mode

18 Changing of the pages

PANEL VISUALIZATIONS 1/2

PANEL VISUALIZATIONS 2/2

Rif. Icon Description

22 It shows winch limit switch status (Red Icon = Activated )

23 This icon shows the Shut Off from Isaac

24 It shows that the machine is the safe work condition

25 It shows that the machine is the pre-alarm work condition

26 It shows that the machine is the Shut off work condition

27 Indication of the Load percentage bar

28 Indication of the actual load. Value express in Ton

31 Indication of the main boom’s radius. Value express in meters

32 Indication of the main boom’s angle. Value express in degrees

33 Indication of the main boom’s length. Value express in meters

36 Indication of the Alarm code that its present at the moment

37 Indication of the number of operative mode

38 Configuration of the outrigger geometry

39 Configuration of the counter weight

40 Indication about number of rope

41 Configuration of the boom or the attachments

42 Configuration about the attachment that is install at the moment

Rif. Icon Description

44 Indication of the hook’s height Value express in meters

46 Indicate the value of the height to the ground

The displayed parameters are as follows:

• PLadc : Value (bit) reads directly from the pressure sensor

• PLact: Value of the pressure on the bottom side

The displayed parameters are as follows:

• PHadc : Value (bit) reads directly from the pressure sensor

• PHact: Value of the pressure on the rod side

HOW TO SELECT THE OPERATING MODE :

- By key you must change the outrigger geometry;

- By key you must change the counterweight;