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I found the
problem. The
batteries are
upside down.
© ABB Group
May 22, 2018 | Slide 2
Introduction
© ABB Group
May 22, 2018 | Slide 3
Benefits
Cost optimization
Reliability
© ABB Group
May 22, 2018 | Slide 4
Three-part assessment
© ABB Group
May 22, 2018 | Slide 5
Description
Periodic assessment
Price based on number of Full-time Maintenance
Employees (FTEs)
$15,000: <50 FTEs
$20,000: 50-100 maintenance FTEs
$25,000: 100+ maintenance FTEs
Deliverable
Qualitative assessment of plant reliability and improvement
plan
Quantitative assessment of financial business opportunities
© ABB Group
May 22, 2018 | Slide 6
Paper Machine (PM) example
© ABB Group
May 22, 2018 | Slide 7
1. OEE assessment
Evaluates process and assets
Production efficiency
Rate of quality
© ABB Group
May 22, 2018 | Slide 8
2. Maintenance Performance Assessment
Includes maintenance cost
© ABB Group
May 22, 2018 | Slide 9
3. Reliability Culture Assessment:
Roles and responsibilities, reliability training, failure analysis
© ABB Group
May 22, 2018 | Slide 10
Primary Activities
© ABB Group
May 22, 2018 | Slide 11
Assessment Evaluation
© ABB Group
May 22, 2018 | Slide 12
OEE Overview
Non-
Planning
Planned production time production
time
Factor (Pf)
© ABB Group
May 22, 2018 | Slide 13
Sample Deliverable
OEE Waterfall – PM 1: OEE = 75%
PM 1: OEE = 75 %
0 1,000 2,000 3,000 4,000 5,000 6,000 7,000 8,000 9,000
Steam (2 hrs)
© ABB Group
May 22, 2018 | Slide 14
Maintenance Performance Example:
20
Maintenance Cost is tied to:
World class Effectiveness of maintenance
1.5% – 2.0%
Skill level and quality of
Maintenance cost as % of facility replacement cost
knowledge of personnel
14 Asset type
Your % of unplanned maintenance
12
facility
% of predictive maintenance
10
Facility number
© ABB Group
May 22, 2018 | Slide 15
Areas evaluated with fingerprint
8
High
7
dB Avg
Site Score
6
Low
5
RR RM PM ML OS SS PAP CE PA