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TRAINING PROGRAM ON
1
Agenda - session 1
• Ve s s e l s d e s i g n e d f o r p r e s s u r e s a b o v e 1 5
psig and not exceeding 3000 psi.
• Ve s s e l s c o v e r e d b y o t h e r s e c t i o n s
• Ve s s e l s f o r h u m a n o c c u p a n c y
ASME Boiler & Pressure Vessel
Codes
ASME Codes give stipulations and guidelines for the
design, materials, manufacture and testing of
pressure vessels. These are issued by the American
Society of Mechanical Engineers, New York.
• Spherical
Steps in design -1
• Find service conditions & metallurgy.
• Ensure ductility at service conditions
• Calculate thickness required (TR).
Steps in design -2
• Design thickness = TR + Corr Allow
• Roundup to commercially available thickness
to get nominal thickness
• Find MAWP from nominal thickness
Solve a problem
Calculate the minimum thickness of a cylindrical shell of inside diameter
4000mm, tan to tan length of 8300mm and a design pr. of 100 Kg/sq cmg.
Category A :
Category B :
Category D:
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UW – 12 :WELDED JOINT TYPES
UW – 12 :WELDED JOINT EFFICIENCY
· Te m p d i f f e r e n c e b e t w e e n h o t t e s t a n d c o l d e s t
parts of vessel shall not exceed 150 deg .F
Slag Inclusion NA *b NA *
Incomplete fusion * NA *b NA *
Incomplete Penetration NA * NA *
Undercut * * * *
Overlap * * *
NA
Cracks * a b a
Laminations
NA a,c b,c a,c NA
Applicable NDT methods for Weld joint types
NDT Methods
Joints
RT UT PT MT VT ET
Butt
Corner * *
T * *
Lap * * *
Note to NDT Table
a. Surface
Applicable method
• M i n . I n s p e c t i o n p r e s s u r e = Te s t p r e s s u r e / 1 . 3
• M i n . Te s t t e m p = M D M T + 3 0 d e g . F ( 1 7 C )
• I n s p e c t i o n t e m p e r a t u r e < = 1 2 0 d e g . F.
• T h e M A W P m a y b e s a m e a s D e s i g n p r.
• Te s t g a u g e r a n g e = 1 . 5 t o 4 t i m e s t e s t p r.
UG-100 : PNEUMATIC TESTS
• Ve s s e l s c a n n o t b e s a fe l y f i l l e d w i t h w a t e r
• Ve s s e l s i n s e r v i c e i n w h i c h t ra c e s o f
testing liquid cannot be tolerated
• Te s t p r = 1 . 1 X M A W P X s t r e s s r a t i o .
• Te s t t e m p s h a l l e x c e e d M D M T b y 3 0 d e g F.
• P r. G a u g e r a n g e = 1 . 5 t o 4 t i m e s t e s t p r e s s u r e
Safety precautions for Pneumatic Test
• T h e p r. s h a l l b e f i r s t r a i s e d t o 5 0 % o f t h e t e s t p r.
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Thank You for
your
Time and Attention