2 Tool&Techniques

Well Design
Chapter 4: Directional & Horizontal Drilling
Drilling Tools and Techniques
Prepared by: Dr. Tan Nguyen

Well Design
Downhole Mud Motor
Downhole motors have played an integral role in the advancement of directional

drilling technology. The flexibility and control that they provide is far beyond that
attainable with other wellbore deflection techniques, and their use has become
prevalent in an ever-widening range of applications, including slim hole and
coiled tubing operations.
Downhole motors are designed to turn the bit without rotating the drill string.
Thus, it's possible to orient the bit in a desired direction, and maintain its
direction. Moreover, drilling in this "oriented" mode reduces the rig's power
requirements and reduces wear on both surface equipment and tubulars.
Downhole motors come in two basic types: positive displacement motors (PDMs)
and turbine motors.

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Positive Displacement Motors

Introduction
All the PDMs presently in commercial use are of Moineau type, which uses a
stator made of an elastomer. The rotor is make of rigid material such as steel and
is fabricated in a helical shape.
As the rotor rotates, the fluid is passes from chamber to chamber. These
chambers are separate entities and as one opens up to accept fluid from the
preceding, the preceding closes up.
This is the concept of the PDM.

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Introduction
The heart of the positive displacement motor is the rotor-stator assembly,

consisting of a helicoidal rotor that moves within a molded, elastomer-lined stator.
When circulating fluid is forced through this assembly, it imparts torque to the
rotor, causing it to turn eccentrically. A universal connection transfers this rotation
through a bearing and drive-shaft assembly to a rotating bit sub, which turns the
bit.

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Introduction
The positive displacement motor is

easily the most versatile tool for
building or maintaining hole angle, or
for minimizing crooked hole
tendencies. It can be run with a bent
sub or eccentric stabilizer to initiate
deflection.
For maximum directional control with a

minimum of trip time, we may use a
motor with a bent housing.

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Introduction
(1) Dump valve: allow the fluid

circulation when the pressure
below a certain threshold.
(2) Multistage power section
(3) Surface-adjustable bent housing
(4) Thrust and radial-bearing section

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Limitations and Benefits
The main advantages of the PDM:
• Used to drill with soft, medium and hard rock formations.
• Used with any type of rock bits.
• Most surface pump systems can be used.
• Normal surface pump systems can be used to operate these downhole motors.
• Can be operated with aerated muds, foam and air mist.
The main disadvantages of the PDM:
• The elastomer of the stator can be damaged by high temperatures and some
hydrocarbons.

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Design
A PDM is essentially constituted of two helical gears, one inside the other and
rotating around their longitudinal axis which parallel but spaced between each
other.
The external gear has one more thread or tooth than the internal element.

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Design
The internal element is set so that all the threads or teeth are constantly in
contact with the external element.
The cross sections of helical elements consist of coupled profiles achieved by

the epicycloid and hypocycloid combination, whose generator circles have a
diameter equal to the distance between the longitudinal axis of the two helical
elements.

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Design

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Design

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Design
Introduction to Hypocycloid

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Design
If N = 1, the diameter of the small circle is the same as that of the large circle
and the hypocycloid is a circle called 1-lobe hypocycloid. Similarly, if N = 2, the
diameter of the small circle is half of the diameter of the large circle and the
hypocycloid is a line with its length equals the diameter of the large circle called
2-lobe hypocycloid.
K K K K

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Design

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Design
Assuming the diameter of the base circle of the N-lobe hypocycloid is Db.
The diameter of the generator circle is Db/N.
The eccentricity of this pump (the radius of the generator circle):

K
The diameter of the stator is defined as the sum of the diameter of the base
circle and the diameter of the semicircle at the cusp as:
Ds = 2eN
K+d
Diameter of the rotor:

K K
or
K K
K
K

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Design

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Design
There will be (N-1) free spaces between the rotor and the stator.
The total areas, A = S1 + S2 + S3, remains constant.

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Performance
The flow area of a PDM:
K K K
This new equation can be used to calculate the flow area of any given PDM,
regardless to single or multi-lobe PDM.
The pitch length (P) is defined as a length of 360o rotation of the crest trace of
one helix lobes.
K
K
Note that N is the number of lobe of the stator. For a single lobe PCP, K = 2 and
Ps = 2Pr.

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Performance

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Performance
The theoretical pump factor is the total fluid volume that the pump can discharge
as the rotor turns one cycle, which can be expressed as,
The pump capacity when the rotor turns with a speed of w is given as,
K K

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Performance
If the pressure drop, DP (psi), flow rate, Q (gal/min), and motor efficiency are
known, it is possible to calculate the motor hydraulic horsepower:
The motor efficiency takes into account fluid leaks along contact surfaces
between the rotor and stator, various friction losses, and entry and exit effects.
If the bit rotational speed, w (RPM), is known, the rotary torque can be calculated

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Performance

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Performance

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Performance
K K

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Performance

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Performance

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Performance

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Performance
A pressure of 100 psi is required to start the rotor shaft against the internal friciton
of the rotor moving in the elastomer stator.
With constant flowrate, the PDM will run at near constant speed, w = 408 RPM.
As WOB increases, DP increases leading to an increase in torque and HP.
WOB = 0, w = 408 RPM. DP will drop down to about 100 psi. This DP is to
overcome the internal friction.
The amount of torque and power can be determined by the pressure change at
the standpipe between the unloaded and loaded conditions.
If the DP is more than the pressure limit of 580 psi --> leakage and failure

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Performance

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Example
A 6 ¾-in OD PDM of a 1:2 lobe has rotor eccentricity of 0.6-in., a reference

diameter (semicircle diameter or rotor shaft diameter) of 2.48-in. and a rotor pitch
length of 38-in. If the pressure drop across the motor is determined to be 500 psi
at a circulation flowrate of 350 GPM with 12 ppg fluid, what is the torque, rotational
speed and the horsepower of the motor. Assume the motor efficiency is 0.8.

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Example
The flow area: AF = 4ed = (4)(0.6)(2.48) = 6 in2.
Fp = (K-1)AFPs = (2-1)(6)(2x38) = 456 in3/cycle = 1.97 gal/cycle
Speed: N = Q/Fp = 350/(1.97) = 177 RPM
Horsepower: = (0.8)(500)(350)/1714 = 87 HP
Torque: = (5,252)(87)/177 = 2581 ft-lbf

N

Well Design
Downhole Mud Motor

Turbine Motors

Well Design
Downhole Mud Motor

Turbine Motors
The rotational energy provided by the flowing fluid is used to rotate and provide
torque to the drill bit.
The DTM is composed of two sections: (1) the turbine motor section and (2) the
thrust-bearing and radial support bearing.
The turbine section has multistages of rotors and stators: 25 – 300.
For a given flowrate, increasing number of stages causes an increase in torque.

Well Design
Downhole Mud Motor

Turbine Motors

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Downhole Mud Motor

Turbine Motors
The drilling fluid after passing through the turbine motor section is channeled into
the center of the shaft through large openings in the main shaft.
The drill bit is attached to the lower end of the main shaft.
The weight on the bit is transferred to the downhole turbine motor housing via the
thrust-bearing section. This bearing section provides for rotation while transferring
the weight on the bit to the downhole turbine motor housing.
In the thrust-bearing section is a radial support bearing section that provides a

radial load-carrying group of bearings that ensures that the main shaft rotates
about center even when a side force on the bit is present during drilling operations.

Well Design
Downhole Mud Motor

Turbine Motors
The main advantages:
• Hard or extremely hard competent rock formations can be drilled with turbine motors
using diamond or the PDC bits.
• High ROP can be achieved since bit rotation speed is high.
• Allow circulation of the borehole regardless of motor horsepower or torque being

produced by the motor.

Well Design
Downhole Mud Motor

Turbine Motors
The main disadvantages:
• Bit speeds are high, which limits the use of roller rock bits.
• Significantly larger pump system is required.
• Unless a MWD instrument is used, there is no way to ascertain whether the turbine
motor is operating efficiently since rotation, speed, and torque cannot be measured using
normal surface data.
• Long power section to obtain the needed power to drill.

Well Design
Downhole Mud Motor

Turbine Motors
Turbine motors operate at relatively high rotary speeds, and so are run exclusively
with fixed cutter (PDC or natural diamond) bits. Turbine motor may allow for higher
bit weight and a smoother hole for logging and casing operations than a PDM

Well Design
Downhole Mud Motor

Turbine Motors
Torque definition:
Power definition:
Power:
Therefore, turbine power is a parabolic function of the bit speed N.
The maximum power is achieved at

Well Design
Downhole Mud Motor

Turbine Motors
If there is no resisting torque at the drive shaft (no weight on bit), drilling fluid
passes freely through the rotor and the turbine runs with high rotary speed, which
is called runaway speed (Nra).
As the loading on the drillbit is increased (as WOB is added, torque is increased)
the rotational speed is decreased and eventually the motor stalls (N=0 rpm).
At constant flow rate, the motor torque varies linearly with bit RPM. At stall
conditions the turbodrill develops maximum torque, Tmax.

Well Design
Downhole Mud Motor

Turbine Motors
Turbine motors have narrower operating ranges than positive displacement

motors. The relatively small diameter of the turbines and resulting higher rotational
speeds translate into greater fluid flow requirements.
They also tend to be longer than PDMs, which limits their ability to make high-
angle directional changes.
Because of these limitations, which are inherent in the turbine motor design,
positive displacement motors are used much more commonly.

Well Design
Downhole Mud Motor

Turbine Motors
Stall
Torque
217
6 ¾-in OD; 212 stages
807
Runaway
Speed
Well Design
Downhole Mud Motor

Turbine Motors
The stall torque is 2,824 ft-lbf.
The runaway speed is 1,614 rpm.
Maximum horsepower of 217 HP at a speed of 807 RPM.
The torque at the peak horsepower is 1,412 ft-lbf or ½ of the stall torque.
Circulation mud density of 10 ppg at 400 gpm, the DP = 1,324 psi. This pressure is
approximately constant through the entire speed range of the motor.
If WOB increase, the speed will be slow. Maximum HP = 217 at 807 RPM

Well Design
Directional Deviation Tools

Rotary Steerable Systems (Geometric Steering)
Rotary steerable systems (RSS) represent a relatively new form of directional

drilling technology in which specialized downhole equipment replaces conventional
directional tools such as mud motors.
They are generally programmed by the MWD engineer or directional driller, who
transmits commands from the surface by means of fluid pressure fluctuations in
the mud column or variations in the drill string rotation .
The tool receives these commands and gradually steers in the desired direction.
Thus, unlike a mud motor, which works in a "sliding" mode (i.e., without drill string
rotation), the RSS is designed to drill directionally with continuous rotation from the
surface

Well Design

Rotary Steerable Systems

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The advantages of this technology are many for geoscientists & drillers
1. The flow of drilled cuttings past the BHA is enhanced. This results in improved transport
of drilled cuttings to the surface.
2. Continuous rotation help to reduces drag and risk of sticking.
3. Continuous rotation improves ROP
4. Continuous rotation also provides better weight transfer.
5. Continuous rotation helps borehole walls smoother than those drilled with mud motors;
and hence provides higher quality measurements of formation properties.

Well Design

Rotary steerable systems are of two types -

push-the-bit systems and point-the-bit
systems.
Push-the-bit systems steer the bit by applying a

side load that forces the bit laterally in the
direction of the desired curve.
Point-the-bit systems steer the bit by tilting the

bit in the direction of the desired curve.
Push the bit Point the bit

Well Design

Rotary Steerable Systems – Push the Bit
Early deviation control while rotating presented in 1955.

Well Design

Rotary Steerable Systems – Push the Bit
A pure push the bit RSS achieves the trajectory change by applying a side
load to the bit by non-rotating (stationary) pads or stabilizers that are pushed
against the wall of the hole. Since the pads can be pushed out only a certain
distance they become ineffective in borehole sections that easily develop
washouts.

Well Design

Rotary Steerable Systems – Point the Bit

Well Design

Rotary Steerable Systems – Point the Bit
A point the bit RSS is furnished with a steering assembly that controls the direction
of drilling (inclination and azimuth) by orienting the tilted shaft to which a drill bit is
attached.
The bit is deflected internally with a hydraulic system, allowing the drill bit to be
offset and pointed out in the desired direction.
The disadvantage of a “point the bit” system is that they are slower to react to
required well path changes and achievable dogleg severity is less than that of a
“push the bit” system.

Well Design

Rotary steerable systems allow

operators to plan complex wellbore
geometries, including horizontal and
extended-reach wells, which could not
be drilled efficiently or effectively with
conventional drilling methods.
RSS accomplish this by enabling full

directional drilling control in three
dimensions.

Well Design

Special Bottomhole Assemblies
In fields with well-defined drilling tendencies and formation characteristics, it is

often possible to maintain reasonable control over the borehole trajectory without
resorting to specialized directional drilling tools. This is done by configuring drill
collars, stabilizers, reamers and other BHA components to build or drop hole
angle as needed.

Well Design

Well Trajectory Planning
Type I: Build and Hold
Type II: Build, Hold and

Drop (S shape)
Type III: Continuous Build
Type IV: Build, Hold, and

Build.

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Type I — Build and Hold: This pattern employs a shallow initial deflection and a
straight-angle approach to the target. It is most often used to reach single targets
at moderate depths, and sometimes for drilling deeper wells with large horizontal
departures.
Type II — Build, Hold and Drop ("S" pattern): After a relatively shallow deflection,
this pattern holds angle until the well has reached most of its required horizontal
displacement. At that point, angle is reduced or brought back to vertical to reach
the target. The Type 2 pattern is most applicable to wells exposing multiple pay
zones, or wells subject to target or lease boundary restrictions.

Well Design

Type III — Continuous Build: Unlike the Type 1 and 2 patterns, this trajectory has
a relatively deep initial deflection, after which angle is maintained to the target.
The continuous build pattern is well-suited to salt-dome drilling, fault drilling,
sidetracks and redrills.
Type IV —Build, Hold and Build: This is the general pattern describing horizontal
wells. The decision to drill horizontally is primarily based on reservoir engineering
and reservoir management considerations.

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Special Bottomhole Assemblies - Holding
In fields with well-defined drilling tendencies and formation characteristics, it is

often possible to maintain reasonable control over the borehole trajectory without
resorting to specialized directional drilling tools. This is done by configuring drill
collars, stabilizers, reamers and other BHA components to build or drop hole
angle as needed.

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Dropping

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Building

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Holding

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Special Bottomhole Assemblies - Building

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Special Bottomhole Assemblies - Dropping

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Special Bottomhole Assemblies - Holding

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As the distance between the first and second stabilizer is increased the drill collar
deflection (sag) will also increase, thereby increasing the bit side force (BSF). If
the second stabilizer is placed too far from the first, drill collars may contact the
wellbore between the stabilizers and the building tendency may be lost.
For a given bending stiffness, weight of drill collars, and the radial clearances at
stabilizers and drill collars, the sag of drill collars depends on hole inclination
angle and weight on bit.
Generally, it is not recommended to place the second stabilizer more than 60 ft

from the first one. In some applications, four, or even more, stabilizers are closely
spaced to increase the overall stiffness of BHA and thereby drill a straight hole
with constant inclination angle.

Well Design

In theory, only one stabilizer is needed to develop the pendulum effect that tends
to decrease the hole inclination angle, but often three stabilizers are used.
For given drilling conditions (formation and drillbit type,WOB, etc.), the drop rate
is a strong function of the distance between the bit and the first stabilizer. As the
distance to the first stabilizer is increased the lateral component of the weight of
drill collars is also increased and the bit is pushed to the low side of the hole.
Generally, the distance between the bit and first stabilizer is approximately 30ft.
Of course, the radial clearances between wellbore wall and stabilizers/drill collars
must also be carefully selected.

Well Design

Deflection Tools
Although mud motors and rotary steerable systems are overwhelmingly the tools
of choice for controlled directional drilling, there are other tools that may be of
some use in certain areas. These include:
1. Directional wedges (Whipstocks)
2. Jet bits with oriented nozzles

Well Design

Wedges or Whipstocks

Well Design

Wedges or Whipstocks
The wedge is attached to the bottomhole assembly by means of a shear pin.
The assembly is lowered to bottom and oriented in the proper direction.
The driller applies weight to set the wedge and shear the pin, drills 10 to 15 feet
of undergauge hole, then trips the tools so a full-gauge hole opener can be run.
After drilling the section, a survey is made to assure proper direction, and the
process is repeated until the build section of the well is completed.
The directional wedge technique is time-consuming, has limited applications, and

requires a high degree of technical expertise to properly implement. For these
reasons, it is seldom used.

Well Design

Jet Bits with Oriented Nozzles

Well Design

Jet Bits with Oriented Nozzles
Jetting bits with orienting nozzles can be effective at initiating deflection in very
soft formations.
The bit is lowered to bottom , the jet is oriented in the desired direction, and mud
flow is initiated with no drill string rotation.
After hydraulically gouging a small pilot hole (about 3 feet), the driller initiates
conventional rotary drilling to open the section to full gauge. The process is then
repeated.
Hole surveys are made after drilling 10 to 15 feet of build section.

Well Design
Survey Tools
Depending on the type of tool, measuring instruments record the following

parameters:
Drift: the inclination of the wellbore from vertical
Azimuth: the direction of the wellbore in the horizontal plane (i.e., the "compass
direction," usually with respect to magnetic or true North)
Toolface orientation: the azimuthal direction of a bent housing or other deflection

tool

Well Design
Survey Tools
Mechanical Drift Indicator
The oldest and simplest type of directional survey tool is the mechanical drift
indicator

Well Design
Survey Tools
Mechanical Drift Indicator
This device works on a pendulum, or "plumb-bob" principle.
It gives no indication of azimuth, but measures only a well's inclination from

vertical.
It is used today for surface hole intervals, shallow vertical wells and other
applications where dog-leg severity and horizontal departure are not likely to
become significant problems.
The use of this device typically involves two inclination measurements: an initial
measurement, followed by one for verification purposes.

Well Design
Survey Tools
Magnetic Survey Tools
1. A magnetic compass and angle-indicating unit
2. A camera unit for recording measurements on a photographic
3. A timer or motion sensor, which activates the device at a desired time or depth interval

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Survey Tools

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Survey Tools
Magnetic Survey Tools – Single Shot

Well Design
Survey Tools
Magnetic survey tools record the inclination and azimuth at various points, or
stations, along the well course. Two basic types of tools are available:
Magnetic Single-Shot: Records one measurement, usually near the bottom of

the well. It is comprised of a precision floating compass, a device to superimpose
concentric circles (calibrated in degrees) with a plumb-bob type indicator, and a
camera that photographs the plumb-bob and compass face to record both drift
and direction.
It cannot record compass directions inside regular drill collars or casing because
steel pipe blanks off the Earth's magnetic lines of force. Thus, it is used only in
open hole or inside non-magnetic drill collars.

Well Design
Survey Tools
Magnetic Multi-Shot: Records multiple measurements of borehole drift and

azimuth on a single run into the hole. It consists of a modified magnetic single-
shot instrument with the single frame camera replaced by a multi-frame camera.
It also has incorporated timing devices, including a motion sensor, and is used for
multi-depth drift and direction measurements. Like the single-shot, It must be in
an open hole or inside non-magnetic drill collars to measure compass directions.
Magnetic survey tools can be dropped or pumped to bottom, lowered on slick line
or wireline, or run as part of a measurement-while drilling (MWD) package. When
tools are dropped to bottom--typically before tripping pipe--they can be recovered
when the pipe is pulled, or else by means of an overshot.

Well Design
Survey Tools
In place of camera-based devices, more modern magnetic survey tools offer solid-
state electronic recording capabilities.
These devices are armed by means of a surface computer, and then run like
standard multi-shot tools.
Survey data are recorded electronically using highly sensitive magnetometers and
accelerometers, stored, and then retrieved and processed by the computer.
Their main advantages are time savings, improved accuracy, continuous readings
with surface readouts, and elimination of errors caused by manually reading film
records.

Well Design
Survey Tools
The 3-Axis Accelerometer contains three acceleration-sensing integrated circuits

(IC’s), along with the associated electronics.
Each of the accelerometers measures acceleration along one line and produces a
signal on one of the three outputs. These three axes and three outputs are labeled
X, Y, and Z.

Well Design
Survey Tools
Steering Tools
Steering tools are used to measure drift, direction and tool face during semi-
continuous drilling.
An instrument package containing any of the tools mentioned above is sent

downhole, and a coder converts data measurements to electrical pulses and
transmits these to the surface through a shielded electric conduit to digital or TV-
type displays / recorders.
Thus measurements are available immediately at the surface for use in controlling
hole direction.

Well Design
Directional Drilling Tools

Wireline Steering Systems

Well Design

Wireline Steering Systems
A wireline steering system consists of a bottomhole assembly that accommodates

a measurement probe run on wireline. The probe employs magnetometers to
measure direction, and accelerometers to measure hole angle. It also measures
the orientation of the tool-face, and other parameters such as time, depth and tool
temperature.
The wireline is either run inside the drill-pipe or passed through a side-entry sub,
and connected to a surface computer, which processes the information and
provides a remote readout. The operator can then correct the tool-face angle as
necessary to maintain the well on course.

Well Design

MWD and LWD Systems
One of the most important advances in modern petroleum technology has been
the development of real-time Measurement-While-Drilling (MWD) systems to
transmit drilling and directional information, and Logging-While-Drilling (LWD)
systems to provide formation evaluation data.
1. Angle, azimuth, drill bit position and trajectory,
2. Monitor penetration rate, actual WOB, downhole torque and drag, etc…
3. Compute Ppore and get an early warning of potential overpressured zone
4. Detect and correlate geologic markers and formation tops
5. Evaluate formations even as they are being drilled.

Well Design

Measurement While Drilling (MWD)
MWD systems record measurements at or near the bit as drilling proceeds, and
the data are transmitted immediately to the surface by pressure pulses in the mud
column or by other methods that do not require an electrical conduit.
This eliminates many problems common to other measurement systems. Along

with directional data, these systems can also carry third-party tools to measure
key drilling parameters (e.g., rate of penetration, rotating speed, mechanical
efficiency log, sticking pipe indicator, strain gauge, temperature, pressure, etc.)
and formation evaluation data (e.g., gamma ray, resistivity, conductivity, neutron,
etc).

Well Design

MWD and LWD Systems
A schematic diagram of an MWD/LWD system

Well Design

MWD and LWD Systems
Typical MWD/LWD configurations in various bottomhole assemblies

Well Design

MWD and LWD Systems
Mud pulse telemetry
This is the most common method of data transmission used by MWD

(Measurement While Drilling) tools. Downhole a valve is operated to restrict the
flow of the drilling mud (slurry) according to the digital information to be
transmitted. This creates pressure fluctuations representing the information. The
pressure fluctuations propagate within the drilling fluid towards the surface where
they are received from pressure sensors. On the surface, the received pressure
signals are processed by computers to reconstruct the information. The
technology is available in three varieties - positive pulse, negative pulse,
and continuous wave.

Well Design

MWD and LWD Systems
MWD tools operate by creating

pressure pulses in the mud column, in
response to inputs from the various
sensors. Depending on the type of tool,
the pulses may be positive, negative or
continuous. These pulses are
converted into electronic signals, which
are processed and displayed at the
surface.

Well Design

MWD and LWD Systems
Positive PulsePositive: tools briefly close and open the valve to restrict the mud
flow within the drill pipe. This produces an increase in pressure that can be seen
at surface.
Negative Pulse: tools briefly open and close the valve to release mud from inside
the drillpipe out to the annulus. This produces a decrease in pressure that can be
seen at surface.
Continuous Wave: tools gradually close and open the valve to generate
sinusoidal pressure fluctuations within the drilling fluid.

Well Design


Well Design

MWD and LWD Systems
The basic components of the MWD

instrument package include:
1. a battery-powered pulser module:

employs a continuous mud wave
transmission
2. a sensor module containing tri-axial

inclinometers to measure drift and tri-
axial magnetometers to measure
azimuth, along with T and P sensors
3. an electronics module.

Well Design

MWD and LWD Systems

Well Design

MWD and LWD Systems
LWD tools operate on basically the same principles as conventional wireline

logging tools. The dual resistivity shown in the Figure contains a gamma ray tool,
and two sets of transmitters and receivers to provide shallow and deep resistivity
readings
The compensated density-neutron tool measures density and neutron porosity in a

manner similar to that of analogous wireline tools.

Well Design

EMWD Systems

Well Design

EMWD Systems
Conventional MWD and LWD systems rely on pressure pulse type telemetry in
incompressible drilling fluids. When compressible fluids are used in low-pressure
drilling (e.g., Underbalanced drilling), the pulses are absorbed by the drilling fluids,
resulting in signals that are undetectable at the surface. In these situations,
electric-magnetic induction (EMI) telemetry is used.
The MWD tool with (EMI) telemetry is called EMWD.

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Well Design

Chapter 4: Directional & Horizontal Drilling

Drilling Tools and Techniques

Prepared by: Dr. Tan Nguyen

Downhole Mud Motor

Downhole motors have played an integral role in the advancement of directional

Prepared by: Dr. Tan Nguyen

Positive Displacement Motors

This is the concept of the PDM.

Prepared by: Dr. Tan Nguyen

Positive Displacement Motors

The heart of the positive displacement motor is the rotor-stator assembly,

Prepared by: Dr. Tan Nguyen

Positive Displacement Motors

The positive displacement motor is

For maximum directional control with a

Prepared by: Dr. Tan Nguyen

Positive Displacement Motors

(1) Dump valve: allow the fluid

(2) Multistage power section

(3) Surface-adjustable bent housing

(4) Thrust and radial-bearing section

Prepared by: Dr. Tan Nguyen

Positive Displacement Motors

• Used to drill with soft, medium and hard rock formations.

• Used with any type of rock bits.

• Most surface pump systems can be used.

• Can be operated with aerated muds, foam and air mist.

The main disadvantages of the PDM:

Prepared by: Dr. Tan Nguyen

Positive Displacement Motors

Prepared by: Dr. Tan Nguyen

Positive Displacement Motors

The cross sections of helical elements consist of coupled profiles achieved by

Prepared by: Dr. Tan Nguyen

Positive Displacement Motors

Prepared by: Dr. Tan Nguyen

Positive Displacement Motors

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Positive Displacement Motors

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Positive Displacement Motors

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Positive Displacement Motors

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Positive Displacement Motors

The diameter of the generator circle is Db/N.

The eccentricity of this pump (the radius of the generator circle):

Diameter of the rotor:

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Positive Displacement Motors

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Positive Displacement Motors

The total areas, A = S1 + S2 + S3, remains constant.

Prepared by: Dr. Tan Nguyen

Positive Displacement Motors

The flow area of a PDM:

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Positive Displacement Motors

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Positive Displacement Motors

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Positive Displacement Motors

Prepared by: Dr. Tan Nguyen

2 Tool&Techniques

2 Tool&Techniques