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Lifecycle Services
Click here to explore how we can help Increase your Plant Uptime
Custome
r Pain
Reliability
Unplanned
New Performance
downtime People and
Technology
associated Tools
adoption
cost STO
Inventory Data STO Work
Management Management Scope
Accuracy LTSA
Critical Connected
Equipment Services
Failure
System
Regulation Safety
compliance
Flow
Degrading
Measure &
Performance Analyze
Final Control
Scheduled Technical Phone Advanced Repair / Emergency Part / Product Site Evaluation & Preventive & Start Up &
Maintenance Support Replace Services Delivery Walkdown Predictive Commissioning
Pain – Inventory
Inventory ManagementManagement Services
xxx
Part / Product Advanced Repair / Site Evaluation &
Parts Management Upgrades
Delivery Replace Walkdown
Pain - Safety
Safety Services
Pain – Regulation
Regulation Compliance
Compliance Services
xxx
Pain
STO - STO
Work WorkAccuracy
Scope Scope Accuracy Services
xxx
Pain
New – New Technology
Technology AdoptionAdoption Services
Pain
Data – Data Management
Management Services
xxx
Pain Equipment
Critical - ReccurringFailure
Failure Critical Assset Services
xxx
Pain – Degrading
Degrading Performance
Performance Services
Maintenance
Maintenance Services
Revenue lost per day of unplanned downtime at $1M • Predictive equipment alerts /
average size refinery uptime
Reliability
Reliability Services
Performance
Performance Services
LTSA Pack
Start
Prevent Breakdown
Improving Safety & Availability
Skills Gap
Handle your critical maintenance challenge with
the required skilled workforce
Fix Breakdown
Immediate access to the right support to Recover Fast
SureService
Flexible service packages to meet your
maintenance, reliability and performance needs
$1M
Scheduled On-Site Condition Calibration Site Evaluation &
Maintenance Diagnostics Monitoring Services Walkdown
● Lack of Expertise
$1M
Technical Phone Emergency Part / Product Advanced Repair / Start Up &
Support Services Delivery Replace Commissioning
Access the tools, technology and processes needed to identify potential failures early and reduce risk of direct cost due to
unscheduled shutdown.
22
Connected
LTSA Diagnostics
On-Site On Site Diagnostics Prevent Breakdown
STO LTSA
Services
Access the tools, technology and processes needed to identify potential failures early and reduce risk of direct cost due to
unscheduled shutdown.
23
Connected
LTSA Condition
Condition Monitoring
Monitoring
Prevent Breakdown
STO LTSA
Services
See, Decide, Act strategy , based on real data to reduce maintenance spend
and optimize maintenance tasks.
“Every 1% gain in availability is worth $8.4 million of additional margin capture per year
in a typical 200,000 bpd refinery.”
-Doug White, Emerson Industry Expert – Based on Current Refinery Economics
Measure Final
Systems Flow
& Analyze Control
Access the tools, technology and processes needed to identify potential failures early and reduce risk of direct cost due to
unscheduled shutdown.
24
Connected
LTSA Calibration
Calibration ServicesServices
Prevent Breakdown
STO LTSA
Services
2. Device tested with the original metrological settings and certificate delivered
Access the tools, technology and processes needed to identify potential failures early and reduce risk of direct cost due to
unscheduled shutdown.
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Site Evaluation & Connected
LTSA site Evaluation & Walkdown Prevent Breakdown
Walkdown
STO LTSA
Services
3. Install base analysis & asset criticality + accurate records for maintenance
Deliver detailed report and pinpoint potential areas for further improvements,
including a remediation plan for the assets requiring attention.
“Every 1% gain in availability is worth $8.4 million of additional margin capture per year
in a typical 200,000 bpd refinery.”
-Doug White, Emerson Industry Expert – Based on Current Refinery Economics
Measure Final
Systems Flow
& Analyze Control
Access the tools, technology and processes needed to identify potential failures early and reduce risk of direct cost due to
unscheduled shutdown.
26
In-House Connected
LTSA In House Skills Development Skills Gap
Skills Development
STO LTSA
Services
1. eLearning - Students learn at their own pace, online with no travel required
2. Virtual Classroom - Gain all the benefits of learning in a classroom and interact
with an instructor based at an Emerson facility without the cost of traveling
Improve your workforce skills or help your team adapt to new technology with a
full range of training options
Some employees expressed concerns over gaps in appropriate training….
62,1% are waiting to receive technical training that feel they should have already
“Training and Development Survey.” SPE Research, December 2012
Measure Final
Systems Flow
& Analyze Control
Get your employees obtain the knowledge they need to not only perform their jobs, but seek efficient solutions to daily
issues.
27
Connected
LTSA Outsourced
Outsourced Skilled Skills
Skills Gap
STO LTSA
Services
1. We bring the special skills and tools you may not have
4. We help with assigned resident site engineer to daily service installed base
for agreed duration
Hire Emerson specialists to give you and your key personnel more time for
critical day-to-day operations
“32% of O&G industry survey respondents said skills shortage was among the largest threats
particularly in subsea and LNG operations.
This threat rated second only to economic instability at 34%”. – by oilcareers.com March 2013
Measure Final
Systems Flow
& Analyze Control
Supplement your in-house staff with specialist and obtain the right expertise to help you successfully adopt and deploy
more complex product features
28
Connected
LTSA Resident
Resident Engineer
Engineer
Skills Gap
STO LTSA
Services
2. Available for short term and long term assignments (few weeks to few years)
With our resident engineer program, you get an extended contract engineer
without the expense of hiring new personnel.
“32% of O&G industry survey respondents said skills shortage was among the largest threats
particularly in subsea and LNG operations.
This threat rated second only to economic instability at 34%”. – by oilcareers.com March 2013
Measure Final
Systems Flow
& Analyze Control
Supplement your in-house staff with specialist and obtain the right expertise to help you successfully adopt and deploy
more complex product features
29
Connected
LTSA Technical
Technical Phone Support
Phone Support Fix Breakdown STO LTSA
Services
2. Unlimited telephone and email support for existing functions of the equipment
With our technical phone support program, you get a priority access to the right
expert, right time.
“Every hour a 120,000 BPD refinery is down costs $40,000 to $50,000.
That works out to about $1 million per day.” – ARC Advisory Group
Measure Final
Systems Flow
& Analyze Control
Reduce or eliminate any unplanned downtime with priority access to the right support and material when unfortunately,
breakdown happens.
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Connected
LTSA Emergency
Emergency ServicesServices Fix Breakdown STO LTSA
Services
4. Insurance to get right resources, right time and have your problem fix first time
In combination with our Express parts / products delivery programs, Emergency Site
Service provides the priority access to a team of experts immediately available to
get your issue solved in no time.
“Every hour a 120,000 BPD refinery is down costs $40,000 to $50,000.
That works out to about $1 million per day.” – ARC Advisory Group
Measure Final
Systems Flow
& Analyze Control
Reduce or eliminate any unplanned downtime with priority access to the right support and material when unfortunately,
breakdown happens.
31
Connected
LTSA
Parts Parts / Product
/ Products Delivery
delivery Fix Breakdown STO LTSA
Services
1. Site-Managed Spares
Spare Parts Management help you achieve the right level of spares needed to
support your plant by taking a proactive, calculated approach to managing
spares We work with you to determine and optimize the recommended
quantity of on-site spares for your specific installation and process criticality.
Reduce or eliminate any unplanned downtime with priority access to the right support and material when unfortunately,
breakdown happens.
32
Advanced Repair – Connected
LTSA Advanced Repair / Replace Fix Breakdown
Replace
STO LTSA
Services
Reduce or eliminate any unplanned downtime with priority access to the right support and material when unfortunately,
breakdown happens.
33
Start Up Connected
LTSA Start Up & Commissioning Fix Breakdown
& Commissioning
STO LTSA
Services
3. Performance check
Our team of trained and certified field experts provide complete turn-key services
and assist you every step of the way, from pre-installation to hand-over.
“Every hour a 120,000 BPD refinery is down costs $40,000 to $50,000.
That works out to about $1 million per day.” – ARC Advisory Group
Measure Final
Systems Flow
& Analyze Control
Reduce or eliminate any unplanned downtime with priority access to the right support and material when unfortunately,
breakdown happens.
34
LTSA Diagnostics
Valves
Scheduled
On-Site On-site Diagnostic 1
Maintenance
Benefits
Challenges
• Detection of developing
• Unexpected failures & problems
downtime • Reduce downtime
• Problematic valves • Data driven
• Arbitrary decisions recommendations
• OEM expertise
Diagnostic services enable us to evaluate the performance and condition of your valve without disassembly
35
LTSA Diagnostics
Valves
Scheduled
On-Site On-site Diagnostic 2
Maintenance
Diagnostic services enable us to evaluate the performance and condition of your valve without disassembly
- -
- -
Provide time-Series monitoring solution
to continuously assess proper - -
functionality & performance of products
installed and provide technical analysis & - -
report to customer
- -
- -
Details Video Brochure ROI
s
36
LTSA Valves
Condition Condition Monitoring 1
Monitoring
Benefits
Challenges
• Data-driven
• Unexpected failures & recommendations before
downtime operation is affected
Emerson can help improve your performance and reliability by delivering insights, recommended actions, enabled by our
technology and expertise
37
LTSA Valves
Condition Condition Monitoring 2
Monitoring
Emerson can help improve your performance and reliability by delivering insights, recommended actions, enabled by our technology and expertise
Details Video Brochure ROI
s
38
LTSAService
Mobile Valves Center
- MSC 1
Challenges Benefits
Emerson's fully equipped mobile workshops provide an efficient & effective solution to carry out valve refurbishment on site
eliminating the need for costly transportation.
39
LTSA Service
Mobile Valves -Center
MSC 2
Emerson's fully equipped mobile workshops provide an efficient & effective solution to carry out valve refurbishment on site eliminating the need for costly
transportation.
Details Video Brochure ROI
s
40
LTSA
Parts Valves Parts/Products
& Products Delivery Delivery 1
Benefits
Challenges
Together with Emerson's Local Service Centers and QuickShip Programs we offer a wide inventory of factory certified parts
including parts management services
41
LTSA&Valves
Parts Parts/Products
Products Delivery Delivery 1
QuickShip - Details
Together with Emerson's Local Service Centers and QuickShip Programs we offer a wide inventory of factory certified parts including parts management services
Details Video Brochure ROI
s
42
LTSA Valves
Advanced Repair – Replace
Advanced repair/replace 1
Benefits
Challenges
Through our repair or replace initiatives, Emerson’s can provide the most effective and cost saving solution to ensure
uptime of your plant
43
LTSA Valves
Advanced Repair – Replace
Advanced repair/replace 2
Through our repair or replace initiatives, Emerson’s can provide the most effective and cost saving solution to ensure uptime of your plant
Cost of replacement -
Cost of repair
Acceptable lead time
Cost of spare parts - -
Maintenance period - -
Downtime consequence - -
Cost of inventory -
Details Video Brochure ROI
s
44
LTSA
Start UpValves Start Up 1
& Commisioning
Benefits
Challenges
Ensure a safe & timely start up of your plant or process using our factory trained engineers and specialized equipment
45
LTSA
Start UpValves Start Up 2
& Commisioning
Ensure a safe & timely start up of your plant or process using our factory trained engineers and specialized equipment
Details Video Brochure ROI
s
46
LTSA ValvesPlanning
Maintenance Scheduled Maintenance 1
Benefits
Challenges
OEM quality maintenance, overhaul and repair of your valve assets to ensure plant uptime
47
LTSA ValvesPlanning
Maintenance Scheduled Maintenance 2
OEM quality maintenance, overhaul and repair of your valve assets to ensure plant uptime
Details Video Brochure ROI
s
48
LTSA PSS
Guardian Guardian Support 1
Support
Challenges Benefits
• System-specific information
• Lack of expertise or time to proactively manage risk.
• Insufficient system reliability • Ability to make critical, risk-
mitigating decisions.
• Maintaining software and
hardware • Supports planning and
prioritization of work.
• Plan for lifecycle status of
system components
• Incident management with
24x7x365 support
The core element of Lifecycle Services. Effectively manage incidents, asset lifecycle, and risk across your fleet.
49
PSS PSS
Pack
Guardian
LTSA scheduledSupport
Support
Guardian Maintenance
2 1
Optimize the reliability and performance of your system
Shifts maintenance
strategy from reactive to
proactive, making day-
to-day systems
management tasks fast
and efficient
www.emerson.com/GuardianSupport
Details Video Brochure www
s
50
LTSA PSSMaintenance
Scheduled scheduled Maintenance 1
Challenges Benefits
• Unplanned shutdowns
• A standard methodology to
• Lack of time for proactive plan, execute and report
maintenance
• Standardized tools for
• Consistent KBA analysis consistency
• Guardian web portal
integration
• Reduce overall lifecycle
costs
• Experts perform service
execution
Standardized Health
Checks
www.emerson.com/SSM
Details Video Brochure www
s
52
LTSAParts
Spare PSS Parts Management 1
Management
Challenges Benefits
Emerson’s Spare Parts Management services help you achieve the right level of spares needed to support your plant.
53
LTSAParts
Spare PSS Parts Management 2
Management
www.emerson.com/SpareParts
Details Video Brochure www
s
54
DeltaV™ System Health
LTSA PSS SHM 1
Monitoring
Challenges Benefits
Proactive centralized monitoring of your DeltaV™ system asset health and integrity.
55
DeltaV™ System Health
LTSA PSS SHM 2
Monitoring
• Automatic diagnosis
and alerting
• DeltaV™-ready
custom templates
• Guardian web portal
integration
• Complete virtual
solution available
www.emerson.com/SHM
Details Video Brochure www
s
56
LTSA PSSServices
Emergency Emergency Service 1
Benefits
Challenges
www.emerson.com/EmergencyOnsite
Details Video Brochure www
s
58
LTSA PSS
Resident Resident Engineer 1
Engineer
Challenges Benefits
An experienced Resident Engineer can assist with a wide range of activities at your site.
59
LTSA PSS
Resident Resident Engineer 2
Engineer
Module Configuration
• Engineering, system
Custom Graphics Configuration
startup & maintenance
support Factory Acceptance Testing
• Rapid issue resolution Site Acceptance Testing
• Seamless project-to- Preventative Maintenance
field transition
System Troubleshooting
Replacing Hardware
Performing Upgrades
Details Video Brochure www
s
60
SiteLTSA PSS SiteService
Evaluation Evaluation 1
Challenges Benefits
• Five Dimensions
focused on Availability
and Reliability, Security
and Performance
• Delivers a quantitative
report with findings
and recommendations
www.emerson.com/
10 Points Max per
Dimension
Details Video Brochure www
s
62
LTSA FlowServices
Emergency Emergency Service 1
Benefits
Challenges
Details Video Brochure www
s
64
LTSAParts
Spare FlowManagement
Parts Management 1
Challenges Benefits
We can help you achieve the right level of spares, whether they’re shipped or managed on site.
65
LTSAParts
Spare FlowManagement
Parts Management 2
Having the right spare parts available when and where you need them.
Details Video Brochure www
s
66
LTSA /Flow
Product PartsProduct /Parts Delivery 1
Delivery
Challenges Benefits
QuickShip Every day and QuickShip Emergency for faster delivery of instrument
67
LTSA /Flow
Product PartProduct
Delivery/Parts Delivery 2
QuickShip Everyday: 5 days manufacturing time QuickShip Emergency : 24 hours shipment capabilities
Expert Technology →
Express Delivery
Express shipping on
selected product &
parts
Details Video Brochure www
s
68
LTSA Flow
Scheduled scheduled Maintenance 1
Maintenance
Challenges Benefits
Diagnose and check your flowmeters without taking them out of the process
• Renewed
measurement
confidence aVisual Inspection When Smart Meter Verification technology is embedded in the asset
• Minimized cost of aExtensive Diagnostics a Continuous Total meter check for complete confidence
asset ownership
• Maintenance
aConfiguration Check SMV Report
records aZero Stability Verification
aOutput Check
aDensity Check
aCalibration
aMaintenance visit report
Details Video Brochure www
s
70
LTSA Flow Repair 1
Repair
Challenges Benefits
Reduce unplanned downtime with priority access to the right support and expertise when breakdown happen
71
LTSA Flow Repair 2
Repair
Whenever a problem happen to your flow device
Details Video Brochure www
s
72
LTSA
Start Up Flow Start Up 1
& Commissioning
Challenges Benefits
Startup Service ensures your meters meets expectations the first time they are placed into operation
73
LTSA
Start UpFlow Start Up 2
& Commissioning
Startup for new & replaced Flow products to maximize your investment
Details Video Brochure ROI
s
74
LTSA Flow
Calibration Calibration Services 1
Services
Challenges Benefits
Reduce uncertainty
and increase
confidence by making aHighest accuracy in the market
sure you always have CMC of 0.075%
the correct accuracy aFlow rates up to 3” meters,
from your flow device flanges up to DN100
measurement. aCoriolis, Vortex and Mag-meter,
aISO17025 traceable master
meters
aCalibration certificate printed on
site
Details Video Brochure ROI
s
76
LTSA FlowServices
Calibration Calibration Services 3
Details Video Brochure ROI
s
77
SiteLTSA Flow Site
evaluation Evaluation & walkdown 1
& walkdown
Challenges Benefits
• Manage confidence
• Measurement confidence
• Obsolescence management
• Aging Meters Installed Base
• Optimized spare parts
• Process condition changes
inventory
• Spare Parts inventory sizing
• Reduced reactive
• Knowing the unknown maintenance situations
• Accuracy of product records • Better STO scope definition
• Planned shutdown, • Improved Plant Performance
turnaround & outage Scope
• Improved maintenance
planning
Understand the status of your flow devices to ensure accuracy, optimal uptime and extending their lifetime
78
LTSA
Site Flow Site&Evaluation
evaluation walkdown & walkdown 2
Details Video Brochure ROI
s
79
LTSA Flow
Condition Condition
Based Monitoring 1
Monitoring
Benefits
Challenges
• Extends Calibration
• Pipeline far from your Cycles and Minimizes
plant Production Delays
• Financial cost of • Avoid unexpected
calibration shutdowns
• Minimal downtime • Remote monitoring from
without any gas deferral any location, anytime,
• Safety concern around anywhere
removal and handling • Reduced inspection time
in the field
Emerson can help improve your performance and reliability by delivering insights, recommended actions, enabled by our
technology and expertise.
80
LTSA Flow
Condition Condition
Based Monitoring 2
Monitoring
Provide a periodic health score report of metering equipment
Details Video Brochure ROI
s
81
Improve reliability and gain more value from
your technology investment
Connected
Services
Asset Monitoring
Scalable asset health monitoring tiers and digital
adoption
Actionable Insights
Prevents Minor Issues from Becoming Unplanned
Disruptions
Cloud
Steam Trap Big Data Management, safe storage Discovery Services &
Avoided energy loss decreases and real time computing solutions Decision Support
costs and increases Reliability Advisory tools and business case
support
Connected Services 83
Prevent
Asset Monitoring
Breakdown Scalable asset health monitoring
tiers and digital adoption
Challenges
“Technical professionals may be
● Shortage of experts & time to spending as much as 60 percent of
their time managing data before
monitor/review asset health
they are able to focus on the more
● Monitor, Target & report Energy critical, “value-added”
consumption
● Anticipate failures
Connected Services 84
Connectivity architectures that facilitate
PreventIT/OT
Secure Breakdown
Solutions
the secure transfer of plant data
50% of automation
managers say digitization
enables older employees to
Wireless Plant Physically
Secure First Mile Cloud extend their work life
Networks Independent Networks
………………………………….
Inhibitors
12% expected revenue
gains from plant digitization
● Cyber Security
over the next five years in
industrial automation
● Legacy, OT & Infrastructure
● Interoperability
…………………………………….
70% of industrial
companies unable to drive
quality optimization through
Reports
Emergency Advanced Repair /
Failure Modes
Discovery Services big data driven process
Services Replace & Decision Support ……………………………..
Connected Services 86
Connected
Valves Health STO LTSA
Services
Setup
– Visual inspection and inventory of control valves
– Appropriate configuration of valves in ValveLink software using
specification sheet information
With Emerson’s local network of subject matter experts and factory-certified technicians using your
perceptive technologies, we can help improve the safety, reliability, and profitability of your operations.
87
Connected
System Health STO LTSA
Services
With Emerson’s local network of subject matter experts and factory-certified technicians using your
perceptive technologies, we can help improve the safety, reliability, and profitability of your operations.
88
Machinery Condition STO LTSA
Connected
CS Machinery Health
& Performance Asset Monitoring
Services
With Emerson’s local network of subject matter experts and factory-certified technicians using your
perceptive technologies, we can help improve the safety, reliability, and profitability of your operations.
89
Connected
Steam Trap STO LTSA
Services
With Emerson’s local network of subject matter experts and factory-certified technicians using your
perceptive technologies, we can help improve the safety, reliability, and profitability of your operations.
90
Secure First Mile: Connectivity architectures that facilitate the secure transfer of plant data to
the appropriate applications, services, or mobile users – the right solution for the right application
Edge
IT Firewall Telecom. Gateway
RDP File Infrastructure
Data (Remote Transfer Secure
Desktop Secure Secure Data
Server First Mile
Protocol) First Mile First Mile Diode
3G/4G
Router
OT Firewall Field
Sensor VLAN VPN Sensor Sensor Gateway
Gateway (Virtual LAN) (Virtual Private Gateway Gateway
Network)
Competency Development
( Assess & Plan)
On-line / Self-Study in
English with Subtitles
xxx
Virtual Classroom
Implement Xxx
and assist with work procedures Blended Learning in Local
Language
Classroom xxx
xxx
Review
Annual Assessment
the progress and update paths
Services xxx
Streamline Execution
Executing the STO in a manner that meets time, budget,
and quality goals
Challenges
Challenges
● Critical Path
Challenges
● Maintenance-induced failures
● Workforce Shortage
Upgrades
We help you address - Create a quantifiable and supportable work scope that
Unplanned your unplanned emergencies improves long term reliability
- Action plan of solutions to help you meet your STO and operational
performance goals
- Based on ease of implementation and highest benefit
- Provide a preliminary scope of what to focus on during STO Walkdown
“Approximately half of all shutdown projects are delayed by more than 20% and 80% go
over budget by more than 10%.” –Oil & Gas IQ
Details
Provide a preliminary scope of what to focus on during the STO Walk Down
100
Site Evaluation Connected
STO Site Evaluation & Walkdown Accurately Determine Scope
& Walkdown
STO LTSA
Services
1. Discovery
- Discuss the current STO scoping & planning practices, processes, tools & data
2. Education
4. Scorecard
“Approximately half of all shutdown projects are delayed by more than 20% and 80% go
over budget by more than 10%.” –Oil & Gas IQ - Baseline customer scorecard against 25 functional areas of Emerson’s best
practices standards
Align maintenance with your business goals and implement long term reliability strategies
102
Connected
STO On
On-Site Site Diagnostics
Diagnostics
Accurately Determine Scope
STO LTSA
Services
When it comes time to identify your STO maintenance task priorities, what
approach do you use at your plant?
“Approximately half of all shutdown projects are delayed by more than 20% and 80% go
over budget by more than 10%.” –Oil & Gas IQ Measure Final
Systems Flow
& Analyze Control
Target only the assets which need to be serviced and leave the one’s healthy.
103
Connected
STOAssessment
Valve Valve Assessment Precisely Plan Work
STO LTSA
Services
2. Repair/replace strategy
“A recent survey revealed that 74 percent of all STOs fail to stay within 10 percent of the
Improve your valves work packages with clear valve maintenance requirements
allotted schedule and budget” - “Turnaround Benchmarking Studies,” Asset by removing unnecessary work and evaluating alternative execution
Performance Networks, Web. 2016
methods Details
1. Solve issues within your meter that you did not know about and anticipate
conflicting needs
2. Ensure technology and sizing are still compatible with the changing process
conditions
1. Setup
Make the most of the rare opportunities that scheduled downtime provides and
Industrial Plants maintenance costs fell from 16 % to 10 % by increasing preventive and
predictive maintenance - Blache, K.M. “North American Maintenance & Reliability
implement, if not done yet this perceptive technology at your facility
Benchmarks,” University of Tennessee Reliability and Maintainability Center, 2008.
Details
Why don’t you take occasion of your soon planned STO to prepare for a SMARTer next STO ?
106
Machinery and Device Connected
STO Machinery & Device Monitoring
Condition Monitoring Precisely Plan Work
STO LTSA
Services
3. Understand the need for spare parts inventory across your fleet of machinery
Make the most of the rare opportunities that scheduled downtime provides and
implement, if not done yet this perceptive technology at your facility
Industrial Plants maintenance costs fell from 16 % to 10 % by increasing preventive and
predictive maintenance - Blache, K.M. “North American Maintenance & Reliability
Benchmarks,” University of Tennessee Reliability and Maintainability Center, 2008.
Details
Why don’t you take occasion of your soon planned STO to prepare for a SMARTer next STO ?
107
Connected
STO Embedded
Embedded Engineer
Engineer
Precisely Plan Work
STO LTSA
Services
2. Available for short term and long term assignments (few weeks to few years)
“69% of turnaround managers report having problems finding qualified manpower to perform
shutdowns. - Source: Oil & Gas iQ, 2015 Our embedded engineers support you to ensure that the entire automation
scope of work is accurately planned and executed accurately the first time.
Supplement your in-house staff with specialist and obtain the right expertise to help you successfully adopt and deploy
more complex product features and advanced diagnostics
108
Connected
STO Service
Mobile Mobile Service
Center Center Streamline Execution STO LTSA
Services
Meet schedule, budget, and quality goals while plan for the unexpected
2. Stocked with OEM parts to address the planned and unplanned work
The solution to planning for the planned & unplanned and minimizing schedule risk
109
Connected
STO Parts
QuickShip / Product Delivery
Programs Streamline Execution STO LTSA
Services
Discover a Product need or Parts need just before or during your Shutdown,
Turnaround & Outage ?
2. Genuine parts and spares are shipped out quickly when you need them the
most
When speed is critical, we have you covered with access to critical Spares & Parts
110
Skilled Resource Network Connected
STO Skilled Resource Network Access
Access
Streamline Execution STO LTSA
Services
Emerson’s proven procedures and services help you avoid costly delays
and overruns
2. Technicians & engineers armed with the know-how to do the job safely
“For each day a turnaround exceeded the schedule, the average cost was $2 million.” Because schedule doesn’t allow for rework and you need to know that work is
EIA survey of FCCU operating experiences of 28 FCCUs being completed right the first time
Get it done right first time to secure safe and as planned of your plant
111
Start Up Connected
STO Start Up & Commissioning
& Commissioning
Streamline Execution STO LTSA
Services
Fastest, safest and most reliable way to ensure your assets are installed and
operating properly
Our team of trained and certified field experts provide complete turn-key services
and assist you every step of the way, from pre-installation to hand-over.
“For each day a turnaround exceeded the schedule, the average cost was $2 million.”
EIA survey of FCCU operating experiences of 28 FCCUs
Details
Because proper installation & start up is critical to safety and performance, longevity of assets
112
Complete Product Connected
STO Planned
Portfolio
Needs – Product portfolio
Plan effectively for your STO STO LTSA
Services
Measurement Instrumentation Valves, Actuator & Regulators Solenoids & Pneumatics Electrical components & Lighting Precision Welding & Cleaning
Accurately
Determine Scope
Minimize Unnecessary and
Emergent Work
Precisely Plan
Work
Plan required work
and secure parts
and resources
Streamline Execution
Executing the STO in a
manner that meets time,
budget, and quality goals
“For each day a turnaround exceeded the schedule, the average cost was $2 million.”
EIA survey of FCCU operating experiences of 28 FCCUs
1. Enable extended diagnostic features for your assets for higher plant
availability & reliability
2. Genuine parts are shipped out quickly when you need them the most
weeks to few years)
“For each day a turnaround exceeded the schedule, the average cost was $2 million.”
Don’t let delivery lead-time of a required equipment compromise your
EIA survey of FCCU operating experiences of 28 FCCUs Shutdown, Turnaround & Outages scheduled start up date.
4. Insurance to get right resources, right time and have your problem fix first
time
In combination with our Express parts / products delivery programs, Emergency Site
“For each day a turnaround exceeded the schedule, the average cost was $2
Service provides the priority access to a team of experts immediately available to
million.” EIA survey of FCCU operating experiences of 28 FCCUs get your issue solved in no time.
Valve
Asset
Management
Click here to explore how we can help Increase your Plant Uptime
VAM Pack
Start
As the world’s main valve partner Emerson has the experience, knowledge
and proven capability to deliver expert Valve Asset Management. What are your most pressing challenges?
Maintenance
Challenges
● Maintenance planning
Reliability
& costs
●
Compliance &
Start Up & Preventive Predictives
Records management Commisioning Services Services
Upgrades Doc
Management
● Availability of parts
● Inventory costs
Performance
Obsolescence Criticality
Education &
Management ranking
Training
Maintenance
Challenges
Reliability
● Turnaround Budget
● Determining the
necessary scope
Maintenance
Challenges
Reliability
● Severe Service
Compliance &
● Downtime & Reliability
Root Cause
Failure Analysis
Preventive
Services
Site Evaluation
& Walk Down
Upgrades Doc
Management
● Efficiency
● Planning
Performance
Condition
Diagnostics
Monitoring
Maintenance
Challenges
● Downtime &
Reliability
reliability
● Installation
● Availability of parts
● Availability of
Performance
resource & skillset
Condition
Diagnostic
Monitoring
Challenges Benefits
OEM quality maintenance, overhaul and repair of your valve assets to ensure plant uptime
124
VAM Pack - Planning
Maintenance Maintenance Planning 2
- details
OEM quality maintenance, overhaul and repair of your valve assets to ensure plant uptime
Details Video Brochure ROI
s
125
VAM
Start Up Pack - Start Up 1
& Commisioning
Challenges Benefits
Ensure a safe & timely start up of your plant or process using our factory trained engineers and specialized equipment
126
Start Up & Commisioning -
VAM Pack - Start Up 2
details
Ensure a safe & timely start up of your plant or process using our factory trained engineers and specialized equipment
Details Video Brochure ROI
s
127
VAM PackServices
Educational - Education 1
Challenges Benefits
Provide customer training for product
installation & operations - especially
repair practices (at different levels)
Details Video Brochure ROI
s
129
VAM
Parts Pack - Parts management 1
Management
Challenges Benefits
Through our extensive support services we are able to provide Stock & Inventory management to ensure parts availability.
130
VAMManagement
Parts Pack - Parts management
- details 2
Through our extensive support services we are able to provide Stock & Inventory management to ensure parts availability
Provide Spare Parts & consult customer
on selection
Details Video Brochure ROI
s
131
VAM PackRepair
Emergency - Emergency repair 1
Challenges Benefits
Emerson service engineers & equipment dispatched to your plant on a priority basis 24 hours a day, 365 days a year
132
VAM PackRepair
Emergency - Emergency repair 2
- details
Emerson service engineers & equipment dispatched to your plant on a priority basis 24 hours a day, 365 days a year
QuickShip parts - -
QuickShip parts & replacement - - - -
Emergency parts availability - - -
Emergency on-site technician
deployment
Onsite workshop container - -
QTA workshop service
24 x 7 technical support
Details Video Brochure ROI
s
133
VAM
Parts Pack - Parts
& Products & Products Delivery 1
Delivery
Challenges Benefits
Together with Emerson's Local Service Centers and QuickShip Programs we offer a wide inventory of factory certified parts
including parts management services
134
Parts & Products Delivery -
VAM Pack - Parts & Products Delivery 2
details
QuickShip - Details
Together with Emerson's Local Service Centers and QuickShip Programs we offer a wide inventory of factory certified parts including parts management services
Details Video Brochure ROI
s
135
VAM PackPlanning
Turnaround - STO planning 1
Challenges Benefits
Emerson’s proven process can help prepare your maintenance event with our In depth Scoping, Scheduling and Parts &
Resource Planning
136
VAM Pack Planning
Turnaround - STO planning 2
- details
Emerson’s proven process can help prepare your maintenance event with our In depth Scoping, Scheduling and Parts & Resource Planning
Support customer to plan & prepare a
shutdown - from collecting, assessing the
installed base to recommendation on
required maintenance/repair and spare
parts / replacement / displacement as
well as modernization & upgrades
Details Video Brochure ROI
s
137
VAM PackExecution
Turnaround - STO execution 1
Challenges Benefits
Emerson’s proven procedures and services ensures smooth and efficient execution of planned maintenance for reduced
downtime and maximum profitability
138
VAM Pack Execution
Turnaround - STO execution 2
- details
Emerson’s proven procedures and services ensures smooth and efficient execution of planned maintenance for reduced downtime and maximum profitability
Support customer for select product
ranges with execution of STOs w/ field
technicians, mobile equipment and
project manager
Details Video Brochure ROI
s
139
VAMService
Mobile Pack - MSC 1
Center
Challenges Benefits
Emerson's fully equipped mobile workshops provide an efficient & effective solution to carry out valve refurbishment on site
eliminating the need for costly transportation.
140
VAM Service
Mobile Pack - MSC 2 - details
Center
Emerson's fully equipped mobile workshops provide an efficient & effective solution to carry out valve refurbishment on site eliminating the need for costly
transportation.
Details Video Brochure ROI
s
141
Manage Customer Own
VAM Pack - Customer Inventory 1
Inventory
Challenges Benefits
Managing customer owned Inventory in order to anticipate demand and/or inventory needs
.
142
Manage Customer Own
VAM Pack - Customer Inventory 2
Inventory - details
Managing customer owned Inventory in order to anticipate demand and/or inventory needs
BOM
Technical specifications
Usage reports - -
Compatibility review
Interchangeability review -
Criticality review - -
Audit reports - - -
QuickShip service
Details Video Brochure ROI
s
143
Compliance & Documentation
VAM Pack - Compliance 1
Management
Challenges Benefits
Providing support services in connection with Regulatory Safety standards and Environmental requirements
144
Compliance & Documentation
VAM Pack - Compliance 2
Management - details
Providing support services in connection with Regulatory Safety standards and Environmental requirements
Maintenance records
Certification reports
RCFA
Technical specifications
Performance analysis - - - -
Performance reviews - - -
Utilization of diagnostics -
Details Video Brochure ROI
s
145
VAM Pack
Preventive - Preventive 1
Services
Challenges Benefits
• Downtime • Uptime
Reduce unwanted downtime and unplanned outages, including extending the operational life of the valve asset through our
Preventative Maintenance Methodology
146
VAM PackServices
Preventive - Preventive 2
- details
Reduce unwanted downtime and unplanned outages, including extending the operational life of the valve asset through our Preventative Maintenance
Methodology
In-Situ testing In-Situ testing In-Situ testing In-Situ testing In-Situ testing
Root cause failure Risk based inspection OEM calibration support OEM calibration support Risk Based Inspection
analysis Root cause failure analysis Performance analysis Performance analysis Root Cause Failure
Performance analysis & Criticality review Obsolescence review Obsolescence review Analysis
sizing review Performance analysis & Repair vs replace Application design review Obsolescence review
Obsolescence review Sizing review Application design review Field based workshop OEM Calibration support
Repair vs replace Lookahead planning Field based workshop overhaul Performance analysis
QuickShip OEM spares QuickShip OEM spares overhaul Best practice education Valve Trim reviews
Field based workshop Obsolescence review Best practice education Condition monitoring Field based workshop
overhaul Interchangeability analysis Condition monitoring overhaul
Best practice education Field based workshop Best practice education
overhaul Condition Monitoring
Best practice education Diagnostics
Details Video Brochure ROI
s
147
VAM Pack
Predictive - Predictive 1
Services
Challenges Benefits
Emerson Provide provides effective and advanced predictive maintenance methods coupled with improved work processes
to improve the reliability of process operations
148
VAM Pack
Predictive - Predictive
Services 2
- details
Emerson Provide provides effective and advanced predictive maintenance methods coupled with improved work processes to improve the reliability of process
operations
Add predictive strategies, such as RBI:
Risk-Based inspection, MTBF analysis,
etc. to further improve operational
performance
Details Video Brochure ROI
s
149
VAM
Valve Pack
Data - Data Management 1
Management
Challenges Benefits
Track and effectively manage the entire valve asset installed base and maintain your plant’s true potential
.
150
Valve Data Management -
VAM Pack - Data Management 2
details
Track and effectively manage the entire valve asset installed base and maintain your plant’s true potential
Details Video Brochure ROI
s
151
VAM Pack - Obsolescence
Obsolescence Management 1
Challenges Benefits
Providing proactive services to preclude any unexpected discontinuation of valve parts or complete valve products and
estimate the correct component situation of your valve assets.
. 152
Obsolescence Management -
VAM Pack - Obsolescence 2
details
Providing proactive services to preclude any unexpected discontinuation of valve parts or complete valve products and estimate the correct component
situation of your valve assets.
Migration Strategy
Obsolescence review
Where used review
Maintenance records
Performance analysis - - -
Performance analysis & sizing review - -
Process condition review - -
Remote monitoring service - - -
Details Video Brochure ROI
s
153
SiteVAM Pack - Site
Evaluation Walkdown
& Walk Down 1
Challenges Benefits
Asset review to help identify potential issues that can cause downtime or affect performance
154
Site Evaluation & Walk Down
VAM Pack - Site Walkdown 2
- details
Asset review to help identify potential issues that can cause downtime or affect performance
Details Video Brochure ROI
s
155
VAM Pack
Advanced Repair – Replace
- Advanced repair/replace 1
Challenges Benefits
Through our repair or replace initiatives, Emerson’s can provide the most effective and cost saving solution to ensure
uptime of your plant
156
Advanced Repair – Replace
VAM Pack - Advanced repair/replace 2
- details
Through our repair or replace initiatives, Emerson’s can provide the most effective and cost saving solution to ensure uptime of your plant
Cost of replacement -
Cost of repair
Acceptable lead time
Cost of spare parts - -
Maintenance period - -
Downtime consequence - -
Cost of inventory -
Details Video Brochure ROI
s
157
VAM
Root PackFailure
Cause - Root cause analysis 1
Analysis
Challenges Benefits
Identify the cause of Poor Valve performance and identify a process for reducing or eliminating the causes of non-
conformity in order to prevent re-occurrence
158
Root Cause Failure Analysis
VAM Pack - Root cause analysis 2
- details
Identify the cause of Poor Valve performance and identify a process for reducing or eliminating the causes of non-conformity in order to prevent re-occurrence
Provide technical analysis & consulting to
customer around product failure &
damages for identification & resolution
of the root-cause
Details Video Brochure ROI
s
159
VAM Pack
Criticality - Criticality Ranking 1
Ranking
Challenges Benefits
Emerson can assist you in developing a sustainable, proactive maintenance plan that impacts business goals and asset
reliability based on criticality ranking of process equipment and best practices.
160
VAM Pack
Criticality - Criticality
Ranking Ranking 2
- details
Emerson can assist you in developing a sustainable, proactive maintenance plan that impacts business goals and asset reliability based on criticality ranking of
process equipment and best practices.
Consult customer to determine a
criticality ranking around their valve
range
Details Video Brochure ROI
s
161
VAM Pack - Upgrades 1
Upgrades
Challenges Benefits
Define the economic benefits of modernization and develop a compelling business justification for technology, upgrades,
and retrofits for your aging plant.
162
VAM Pack
Upgrades - Upgrades 2
- details
Define the economic benefits of modernization and develop a compelling business justification for technology, upgrades, and retrofits for your aging plant.
Valve trim design upgrades for Process condition reviews to Condition Monitoring & Valve trim design upgrades for
Material compatibility checks
severe service verify valve suitability Diagnostic Upgrades and retrofits severe service
Details Video Brochure ROI
s
163
VAM Pack
Condition - Condition Monitoring 1
Monitoring
Challenges Benefits
• Data-driven
recommendations before
• Unexpected failures & operation is affected
downtime
• Predictive and proactive
• Lack of expertise to diagnose maintenance
valve condition
• Access to valve experts and
• Shutdown, turnaround or technology
outage planning
• Accurately plan scope &
• Control loop variability work
• Positively impact plant
metrics
Emerson can help improve your performance and reliability by delivering insights, recommended actions, enabled by our
technology and expertise
164
VAM Pack
Condition - Condition
Monitoring Monitoring 2
- details
Emerson can help improve your performance and reliability by delivering insights, recommended actions, enabled by our technology and expertise
Details Video Brochure ROI
s
165
VAM Pack
Scheduled
Diagnostics - Diagnostic 1
Maintenance
Challenges Benefits
• Detection of developing
• Unexpected failures & problems
downtime • Reduce downtime
• Problematic valves • Data driven recommendations
• Arbitrary decisions • OEM expertise
Diagnostic services enable us to evaluate the performance and condition of your valve without disassembly
166
VAM Pack
Scheduled
Diagnostics - -details
Diagnostic 2
Maintenance
Diagnostic services enable us to evaluate the performance and condition of your valve without disassembly
- -
- -
Provide time-Series monitoring solution
to continuously assess proper - -
functionality & performance of products
installed and provide technical analysis & - -
report to customer
- -
- -
Details Video Brochure ROI
s
167
PSS Pack Title
Systems
Lifecycle Services
Click here to explore how we can help Increase your Plant Uptime
Keep the brain of a manufacturing facility running
for the next 20-40 years
Maintenance
Keep your plant operating safely,
consistently and economically
Reliability
Improve your asset reliability
and preserve your investment
Performance
Optimize your plant performance
and achieve business goals
- Process Simulation
- Control Performance
- Guardian Support - DeltaV™ Upgrades - Operator Performance
- Scheduled System Maintenance - Site Evaluation Service
- System Health Monitoring - Process Simulation
- Process Simulation
- Startup & Commissioning - Process Simulation
- Resident Engineers - DeltaV™ Upgrades
- Site Evaluation Service
- Power Quality and
- Emergency Onsite Service Grounding Integrity
- Spare Parts Management
- Backup & Recovery
Challenges Benefits
• System-specific information
• Lack of expertise or time to proactively manage risk.
• Insufficient system reliability • Ability to make critical, risk-
mitigating decisions.
• Maintaining software and
hardware • Supports planning and
prioritization of work.
• Plan for lifecycle status of
system components
• Incident management with
24x7x365 support
The core element of Lifecycle Services. Effectively manage incidents, asset lifecycle, and risk across your fleet.
174
PSSPack
Pack
Guardian
PSS scheduledSupport
Support
Guardian Maintenance
2 1
Optimize the reliability and performance of your system
Shifts maintenance
strategy from reactive to
proactive, making day-
to-day systems
management tasks fast
and efficient
www.emerson.com/GuardianSupport
Details Video Brochure www
s
175
PSS Pack Services
Emergency Emergency Service 1
Benefits
Challenges
www.emerson.com/EmergencyOnsite
Details Video Brochure www
s
177
PSS PackMaintenance
Scheduled scheduled Maintenance 1
Challenges Benefits
• Unplanned shutdowns
• A standard methodology to
• Lack of time for proactive plan, execute and report
maintenance
• Standardized tools for
• Consistent KBA analysis consistency
• Guardian web portal
integration
• Reduce overall lifecycle
costs
• Experts perform service
execution
Standardized Health
Checks
www.emerson.com/SSM
Details Video Brochure www
s
179
DeltaV™ System Health
PSS Pack SHM 1
Monitoring
Challenges Benefits
Proactive centralized monitoring of your DeltaV™ system asset health and integrity.
180
DeltaV™ System Health
PSS Pack SHM 2
Monitoring
• Automatic diagnosis
and alerting
• DeltaV™-ready
custom templates
• Guardian web portal
integration
• Complete virtual
solution available
www.emerson.com/SHM
Details Video Brochure www
s
181
PSSParts
Spare Pack Parts Management 1
Management
Challenges Benefits
Emerson’s Spare Parts Management services help you achieve the right level of spares needed to support your plant.
182
Pack Parts
PSSParts
Spare Management 2
Management
www.emerson.com/SpareParts
Details Video Brochure www
s
183
PSS Pack
Extended Extended Warranty Management 1
warranty
Challenges Benefits
Shipment and replacement of failed assemblies on an exchange basis from Emerson’s inventory
184
PSS Pack
Extended Extended Warranty Management 2
warranty
Details Video Brochure www
s
185
PSS Pack
Backup and Backup and Recovery 1
Recovery
Challenges Benefits
Protect your digital information, maintain business continuity, and reduce downtime caused by a loss of data
186
and Backup
PSS Pack
Backup and Recovery 2
Recovery
• Automated back-up
and restore
• Data and full-image
backup capability
• Centralized multi-
system
management
www.emerson.com/BackupRecovery
Details Video Brochure www
s
187
SIS Functional Safety
PSS Pack SIS Proof testing1
Maintenance and Proof Testing
Challenges Benefits
• Regulation compliance
• Meeting the regulatory
• Manage risk requirements of the IEC
• Access to long term profile 61511 Safety Life Cycle
of SIS performance • Reveal undetected faults
• Independent service using
Emerson certified/qualified
personnel
Meeting regulatory requirements such as the IEC61511 Safety Life Cycle requires a partner with experience.
188
SIS Functional Safety
PSS Pack SIS Proof testing2
Maintenance and Proof Testing
• Verify SIS
performance
• Help identify SIS
failures
• Comply with
regulatory
requirements
Details Video Brochure www
s
189
PSS Pack
Resident Resident Engineer 1
Engineer
Challenges Benefits
An experienced Resident Engineer can assist with a wide range of activities at your site.
190
PSS Pack
Resident Resident Engineer 2
Engineer
Module Configuration
• Engineering, system
Custom Graphics Configuration
startup & maintenance
support Factory Acceptance Testing
• Rapid issue resolution Site Acceptance Testing
• Seamless project-to- Preventative Maintenance
field transition
System Troubleshooting
Replacing Hardware
Performing Upgrades
Details Video Brochure www
s
191
DeltaV™ Upgrades
PSS Pack Upgrade 1
Challenges Benefits
Upgrade evaluation, testing, planning, and implementation for DeltaV™ system hardware and software
192
DeltaV™ Upgrades
PSS Pack Upgrade 2
• A well-planned
approach to upgrading
system
• Secure upgrade
approval
• Seamless project-to-
field transition
www.emerson.com/DeltaV™Upgrade
Details Video Brochure www
s
193
PSSSecurity
Cyber Pack Cyber Security 1
Challenges Benefits
• A well-planned
approach to upgrading
system
• Secure upgrade
approval
• Seamless project-to-
field transition
www.emerson.com/
Details Video Brochure www
s
195
SitePSS Pack SiteService
Evaluation Evaluation 1
Challenges Benefits
Evaluates site control system(s) across multiple dimensions and provides a quantitative measure of performance
196
SitePSS Pack SiteService
Evaluation Evaluation 2
• Five Dimensions
focused on Availability
and Reliability, Security
and Performance
• Delivers a quantitative
report with findings
and recommendations
www.emerson.com/
10 Points Max per
Dimension
Details Video Brochure www
s
197
PSS &
Power Pack Power &Integrity
Grounding Grounding 1
Challenges Benefits
Certified specialists investigate, analyze and report recommendations for power and grounding integrity issues
198
PSS &
Power Pack Power &Integrity
Grounding Grounding 2
Details Video Brochure www
s
199
SISPSS Pack SIS modification
Modification Service service 1
Challenges Benefits
Straightforward, predictable and documented modification for your Safety Instrumented System
200
SISPSS Pack SIS modification
Modification Service service 2
SIS Modification Services address IEC61511 during the Modification phase of the Safety
Lifecycle
Details Video Brochure www
s
201
PSS Pack
Control Control Performance
Performance Solutions 1
Challenges Benefits
Improve throughput and reduce variability and optimize production at your plant
202
PSS Pack
Control Control Performance
Performance Solutions 2
• Recommended actions
including
instrumentation, valve
repairs, and tuning
• Scalable service tiers
Details Video Brochure www
s
203
Operator Performance
PSS Pack Control Performance 1
Solutions
Challenges Benefits
Work better, smarter and faster when working with process control applications.
204
Operator Performance
PSS Pack Control Performance 2
Solutions
Group of services aligned as Operator Performance Solutions that
• Alarm Service improve ease of use with the DeltaV™ distributed control system
• Assessment, Remediation,
Rationalization
• Persona role based
training
• Hands-on Skill Based
Learning Environment
Alarm Assessment and Monitoring
Details Video Brochure www
s
205
PSS Pack SureService
SureService Program Program
Details Video Brochure www
s
206
DeltaV™ Mobile
PSS Pack Control Performance 2
Details Video Brochure www
s
207
Optimize Your Investment – Leverage Emerson’s
Lifecycle Services portfolio
Service Portfolio & Expertise
Guardian Support SureService Educational Services Resident Engineers AMS Syncade
Cost Effective Maintenance to Improving Asset Reliability and Optimizing Control and
Drive Safe, Consistent Operation Driving Sustainable Availability Operator Performance
Flow
Lifecycle Services
Click here to explore how we can help Increase your Plant Uptime
Improve the integrity and reliability of your flow
measurement assets
Maintenance
Keep your plant operating safely,
consistently and economically
Reliability
Improve your asset reliability
and preserve your investment
Performance
Optimize your plant performance
and achieve business goals
Lifecycle STO LTSA
Services
Technical Phone Emergency Scheduled On Site Spares Parts Products & Parts
Repair
Support Services Services Management Delivery
Turnarounds & Start Up & Calibration Site Evaluation & Upgrades Service Agreement
Outages Commissioning Services Walkdown
Benefits
Challenges
Details Video Brochure www
s
215
Flow Pack
Scheduled scheduled Maintenance 1
Maintenance
Challenges Benefits
Diagnose and check your flowmeters without taking them out of the process
• Renewed
measurement
confidence aVisual Inspection When Smart Meter Verification technology is embedded in the asset
• Minimized cost of aExtensive Diagnostics a Continuous Total meter check for complete confidence
asset ownership
• Maintenance
aConfiguration Check SMV Report
records aZero Stability Verification
aOutput Check
aDensity Check
aCalibration
aMaintenance visit report
Details Video Brochure www
s
217
Flow Pack Repair 1
Repair
Challenges Benefits
Reduce unplanned downtime with priority access to the right support and expertise when breakdown happen
218
Flow Pack Repair 2
Repair
Whenever a problem happen to your flow device
Details Video Brochure www
s
219
Flow
Spare PackManagement
Parts Parts Management 1
Challenges Benefits
We can help you achieve the right level of spares, whether they’re shipped or managed on site.
220
Flow
Spare Parts Management 2
PackManagement
Parts
Having the right spare parts available when and where you need them.
Details Video Brochure www
s
221
Flow /Pack
Product Product
Parts /Parts Delivery 1
Delivery
Challenges Benefits
QuickShip Every day and QuickShip Emergency for faster delivery of instrument
222
PartProduct
Flow /Pack
Product Delivery/Parts Delivery 2
QuickShip Everyday: 5 days manufacturing time QuickShip Emergency : 24 hours shipment capabilities
Expert Technology →
Express Delivery
Express shipping on
selected product &
parts
Details Video Brochure www
s
223
Flow
Start Up Pack Start Up 1
& Commissioning
Challenges Benefits
Startup Service ensures your meters meets expectations the first time they are placed into operation
224
Flow
Start UpPack Start Up 2
& Commissioning
Startup for new & replaced Flow products to maximize your investment
Details Video Brochure ROI
s
225
Flow Pack
Calibration Calibration Services 1
Services
Challenges Benefits
Reduce uncertainty
and increase
confidence by making aHighest accuracy in the market
sure you always have CMC of 0.075%
the correct accuracy aFlow rates up to 3” meters,
from your flow device flanges up to DN100
measurement. aCoriolis, Vortex and Mag-meter,
aISO17025 traceable master
meters
aCalibration certificate printed
on site
Details Video Brochure ROI
s
227
Flow PackServices
Calibration Calibration Services 3
Details Video Brochure ROI
s
228
SiteFlow Pack Site
evaluation Evaluation & walkdown 1
& walkdown
Challenges Benefits
• Measurement confidence • Manage confidence
• Aging Meters Installed Base • Obsolescence management
• Process condition changes • Optimized spare parts
• Spare Parts inventory sizing inventory
Understand the status of your flow devices to ensure accuracy, optimal uptime and extending their lifetime
229
Flow
Site Pack Site&Evaluation
evaluation walkdown & walkdown 2
Details Video Brochure ROI
s
230
Flow Pack Upgrades 1
Upgrades
Challenges Benefits
• Improved measurement
• Getting funding / approval for
accuracy and enabled
device & system upgrades
extended features
• Risk involved in upgrade
• Quantifiable and supportable
• Time to perform the actual work scope
upgrade
• Expanded meter advanced
• Moving from reactive to diagnostics that reduce
proactive maintenance reactive maintenance
situations
Upgrade evaluation, testing, planning, and implementation for hardware and software
231
Flow Pack Upgrades 2
Upgrades
Details Video Brochure ROI
s
232
Flow
Flow Pack Metering
metering certaintycertainty 1
Challenges Benefits
A seemingly small measurement error can have a significant impact on your operation’s bottom line
233
Flow
Flow Pack Metering
metering certaintycertainty 2
Our experts review the factors known to adversely affect measurement uncertainty
Details Video Brochure ROI
s
234
auditMetering
Flow Pack
Metering service audit service 1
Challenges Benefits
An ideal way to
optimize flow and
energy measurement
performance
Details Video Brochure ROI
s
236
Meter Tube Inspection and re-
Flow Pack Meter Tube Inspection 1
certification
Challenges Benefits
• Mitigating measurement
• Measurement uncertainty uncertainty
• Financial risk exposure • Minimizing the financial
• Volatile oil and gas prices burden of “lost and
unaccounted for” product
• Keeping at peak performance
• Identifying and eliminating
installation problems
• Minimize downtime and
transportation costs with on
site service
Even a slight coating build-up from product residue on the inside of a meter or meter tube
can significantly affect measurement uncertainty by as much as over 1%
Details Video Brochure ROI
s
238
Flow Pack
Condition Condition
Based Monitoring 1
Monitoring
Benefits
Challenges
• Extends Calibration
• Pipeline far from your Cycles and Minimizes
plant Production Delays
• Financial cost of • Avoid unexpected
calibration shutdowns
• Minimal downtime • Remote monitoring from
without any gas deferral any location, anytime,
• Safety concern around anywhere
removal and handling • Reduced inspection time
in the field
Emerson can help improve your performance and reliability by delivering insights, recommended actions, enabled by our
technology and expertise.
239
Flow Pack
Condition Condition
Based Monitoring 2
Monitoring
Provide a periodic health score report of metering equipment
Details Video Brochure ROI
s
240
Delivering Support and Solutions throughout
Lifecycle Services portfolio
the Life of the Products
Click here to explore how we can help Increase your Plant Uptime
Improve the integrity and reliability of your
instruments and analyzers
Maintenance
Keep your plant operating safely,
consistently and economically
Reliability
Improve your asset reliability
and preserve your investment
Performance
Optimize your plant performance
and achieve business goals
Lifecycle STO LTSA
Services
Condition
Monitoring
Benefits
Challenges
Details Video Brochure www
s
248
M&A Pack
Scheduled scheduled Maintenance 1
Maintenance
Challenges Benefits
Periodic inspections to be sure your instruments and analyzers operate reliably at peak performance
249
M&A Pack
Scheduled scheduled Maintenance 2
Maintenance
Details Video Brochure www
s
250
M&A Pack
Calibration Calibration Services 1
Services
Challenges Benefits
*Emerson rated #1 for Asset Management and Calibration Management Software by Control Magazine readers for 11 consecutive years
Details Video Brochure Guide
s Wave
252
M&A PackServices
Calibration Calibration Services 3
Details Video Brochure ROI
s
253
SiteFlow Pack Site
evaluation Evaluation & walkdown 1
& walkdown
Challenges Benefits
• Measurement confidence • Manage confidence
• Aging instrument Installed • Obsolescence management
Base • Optimized spare parts
• Process condition changes inventory
• Spare Parts inventory sizing • Reduced reactive
• Knowing the unknown maintenance situations
• Accuracy of product records • Better STO scope definition
• Planned shutdown, • Improved Plant Performance
turnaround & outage Scope • Improved maintenance
planning
Understand the status of your instrument devices to ensure accuracy, optimal uptime and extending their lifetime
254
Flow
Site Pack Site&Evaluation
evaluation walkdown & walkdown 2
Details Video Brochure ROI
s
255
M&A
Start Pack
Up & Start Up 1
Commissioning
Challenges Benefits
Startup Service ensures your instrument and analyzers meet expectations the first time they are placed into operation
256
M&A
Start UpPack Start Up 2
& Commissioning
Startup for new & replaced instrument or analyzer to maximize your investment
Details Video Brochure ROI
s
257
M&A/Pack
Product PartsProduct
Delivery/Parts Delivery 1
Challenges Benefits
QuickShip Every day and QuickShip Emergency for faster delivery of instrument
258
M&A/Pack
Product Product /Parts Delivery 2
Part Delivery
QuickShip Everyday: 5 days manufacturing time QuickShip Emergency : 24 hours shipment capabilities
Expert Technology →
Express Delivery
Express shipping on
selected product &
parts
Details Video Brochure www
s
259
VAM Pack
Advanced Repair – Replace
- Advanced repair/replace 1
Challenges Benefits
Through our repair or replace initiatives, Emerson’s can provide the most effective and cost saving solution to ensure
uptime of your plant
260
M&A Pack
Advanced Repair – Replace
Product /Parts Delivery 2
Details Video Brochure www
s
261
Starting Here - Slides to review and finalize
SiteSite Walkdown
Evaluation 1
& Walk Down
Benefits
Challenges
Asset review to help identify potential issues that can cause downtime or affect performance
263
Site Evaluation & Walk Down
Site Walkdown 2
- details
Evaluates site control system(s) across multiple dimensions and provides a
quantitative measure of performance.
Details Video Brochure ROI
s
264
Guardian Support SureService Educational Services Resident Engineers AMS Syncade
Cost Effective Maintenance to Improving Asset Reliability and Optimizing Control and
Drive Safe, Consistent Operation Driving Sustainable Availability Operator Performance
Site Evaluation & Walk Down
Site Walkdown 2
- details
Uses a three step process:
Initial service consultation & data collection
Analysis, report generation and presentation
Discussion of findings with the customer.
Details Video Brochure ROI
s
266
LTSA Valves
In-House Scheduled Maintenance 1
Skill Development
Benefits
Challenges
• Worldwide Organization with IACET (International Association for Continuing Education and Training) Accreditation
• Emphasis on practical learning and hands on experience with Emerson products and technology
• Flexible course offerings and delivery methods
• Training programs designed around personas to develop workforce competencies to help customers reach top quartile
of performance
• Develop skills to operate safe, reliable and profitable facilities
Details Video Brochure ROI
s
268
LTSA Valves
Resident Scheduled Maintenance 1
Engineer
Benefits
Challenges
Details Video Brochure ROI
s
270
KeepingMonitoring
Condition Food Fresh Throughout the Cold Chain
Benefits
Challenges
Emerson can help improve your performance and reliability by delivering insights, recommended actions, enabled by our
technology and expertise.
271
KeepingMonitoring
Condition Food Fresh Throughout the ColdMachinery
Chain Condition Monitoring Process
Details Video Brochure ROI
s
272
Delivering Support and Solutions throughout
Lifecycle Services portfolio
the Life of the Products
MAINTENANCE
Products – Monitoring, Simulation, and Control SERVICES
Density Flow Control Reservoir
Multiphase Viscosity Assurance Valves Software
RELIABILITY
SERVICES
PERFORMANCE
Watercut Downhole SERVICES
• Technical Phone-Support • Product & System Start-Up & • Meter Tube Inspection and re-
• Emergency Services Commissioning certification
• Scheduled site visit • Product & System Upgrades • Meter Audit Services
• Product & Parts delivery • Site evaluation & Walkdown • Data Verification & Consultancy
• Ad-hoc Repair • Long Term Service agreements • Remote Monitoring & Condition
• Shutdown Turnaround & Outages Based Monitoring
• Manuals and Work Procedure
Development
Keep your plant operating safely, consistently Improve your asset reliability Optimize your plant performance
and economically and preserve your investment and achieve business goals
Benefits
Challenges
• Ensure consistency so
your factory runs
• Unexpected failures & smoothly
downtime • Demonstrate device
• Problematic valves measures the right value
with required
• Arbitrary decisions uncertainty
• Determine the potential
degree of wear and tear
over time
• It establishes an audit trail for each meter and captures data for visual analysis and
reporting on demand.
• Agencies including EPA, IEC (SIS), FDA, AGA, API, ISO, Russian VNiiMS, Alberta Energy
Regulator, and other third parties recognize Smart Meter Verification as a valid work
practice in lieu of some or all calibrations and provings.
Details Video Brochure ROI
s
276
Flow InSkill
In-House House Skills 1
Development
Benefits
Challenges
Increase uptime and ensure your engineers, technicians, and operators are confident to
correctly install, configure, startup, and troubleshoot your Emerson flow devices.
277
Flow In Skill
In-House House Skills 2
Development
Increase uptime and ensure your engineers, technicians, and operators are confident to correctly install, configure,
startup, and troubleshoot your Emerson flow devices.
Details Video Brochure ROI
s
278
Parts & Products
Emergency ServicesDelivery 1
Benefits
Challenges
The Flow On Demand program has been developed for our customers to offer standard key products faster, with a
reduced manufacturing time of 5 days and at no additional cost.
• Manufacturing lead time: 5 days or earlier. From *clean order release to production, order scheduling until
production completion and goods are ready to ship.
*no holds or issues with the order in the business sytems
• Customer lead time: *10 days or earlier. From quote preparation, Customer PO receipt, order entry, production and
transit time until delivery at the customers’ site.
Details Video Brochure ROI
s
280
Smart Meter Verification
Your In Line Tool to check meter health and determine calibration
frequency
• Smart Meter Verification (SMV): excellent tool to reduce down time and save maintenance costs
– Ideal for ATEX zones or hazardous fluids, no need to open piping or transmitters
– Pass / Fail feedback in 2 minutes without interruption of the measurement process
– Automatic Periodic Meter Check for complete confidence
• Micro Motion Coriolis: Flow Tubes, Sensors, Signal Processing, Electronics
• Rosemount Magnetic Meter: Tube Coil, Electrodes, Electronics
– Collect reporting data via digital infrastructure e.g. HART, wireless, FF
NMi Statement 28
1
We help you during all steps of your Calibration Management Process
• Special Requirements
• Calibration methods • Cleaning (customer) • Shipment / Delivery when
- Fiscal / ISO17025 option needed
• Clear roles/ responsibilities • Pickup service if required
• (RMA form for Factory) • Mounting by customer
• Calibration plan • Investigation
• Detailed Planning with • Startup & Commissioning
associate resources & • AF-AL Calibration
tools
Applies to a mix of Factory Calibration, Smart Meter Verification and On Site Calibration.
Trust our Products – Trust our Services
#1 Level Gauge,
#1 Wireless #1 Level Gauge, #1 Level Gauge, #1 Level Gauge,
Non-Contacting
Infrastructure Guided Wave Ultrasonic Float / Displacer
Radar
#1 Resistance
#1 Level Gauge, #1 Level Switch, #1 Pressure #1 Pressure
Temperature
Inventory Grade Ultrasonic Transmitter Switch
Detector
Details Video Brochure ROI
s
284
M&A Scheduled
Scheduled Maintenance 1
Maintenance
Benefits
Challenges
• Improvement of
operational efficiency
• Workshop capability • Performance
• Spares availability optimization
• Time constraints • Planned maintenance
• Repair quality • Certified repairs
• Proactive service
Rosemount offers a range of flexible service contracts that will ensure the ongoing
reliability of your measurement instrumentation, providing added reassurance of
operating under safe conditions.
Enlisting Rosemount as a service partner ensures that your plant undergoes regular
scrutiny by local Rosemount Certified professionals, which you will rely on as
valuable advisors who understand the unique nuances of your processes.
Details Video Brochure ROI
s
286
M&A Calibration
Calibration Services1
Benefits
Challenges
• Streamline calibration
• Measurement accuracy work processes
issues • Improve performance
• Lack of calibration • Increase reliability
traceability
• Reduce fiscal risk
• Misalignment with
nationally or • Quality Management
internationally requirements
recognized calibration • Regulatory /Contractual
standards Requirement
Regular calibration will maintain the credibility of measurements and the quality of process measurements at a
good-as-new level, enabling you to run your process with finer control.
*Emerson rated #1 for Asset Management and Calibration Management Software by Control
Magazine readers for 11 consecutive years
Details Video Brochure ROI
s
288
From Basic to Calibration Excellence Solution
Middle Tier
AMS Basic Calibration
Device Manager calibration Snap-On
Automatic Calibration
- Documenting. Calibrators
Documenting Calibrator Documenting Calibrator
Lower Tier
AMS Basic
Device Manager calibration
Basic Calibration
- Manual Entry
Stand-Alone Calibrator
Parts & Products
Emergency ServicesDelivery 1
Benefits
Challenges
Together with Emerson's Local Service Centers and QuickShip Programs we offer a wide inventory of factory certified parts
including parts management services
290
Parts & Products
Emergency Delivery
Services - details2
Customers get delivery of factory-authorized parts and equipment for repairs and replacements from
their local Emerson Service Center.
5-15% premium
Up to 50% Any part, product, or
Expedite reduction
(depending on lead time
assembly
reduction) + adders
ASAP fulfillment +
15-25% premium Limited products & parts
Emergency emergency
+ adders (selected by business)
shipping options
Details Video Brochure ROI
s
291
Start
Start Up Up 1
& Commissioning
Benefits
Challenges
• Optimal Configuration for
the application
• Start-up complexity
• Quickly identify potential
• Compressed start-up installation issues
timelines
• Obtain the longest product
• Workforce & skills shortages life possible
• Improper installation • Get on line, on time and
compromises instrument optimized from the start
performance
• Experience industry best
practices
Customers maximize the value of their investment right from the start.
292
Start Up & Commissioning -
Start Up 2
details
Ensuring proper installation is critical to performance and longevity of the product as well as
overall safety for our customers.
Details Video Brochure ROI
s
293
LTSA Valves
In-House Scheduled Maintenance 1
Skill Development
Benefits
Challenges
INTERMEDIATE
• Pressure, Temperature & MV Flow Transmitters
• 5300 Series High Performance Guided Wave Radar HART Level Transmitter
• Wireless Self-Organizing Network (course 2375A)
• 3051S SMART Pressure Transmitter
ADVANCED
Certified instructors have extensive application
• 3051MV Multi-Variable Mass Flow and field experience.
• Transmitter Wireless Self-Organizing Network (course 2375B)
Details Video Brochure ROI
s
295
Advanced
Advanced – Replace1
repair/replace
Repair
Benefits
Challenges
A simple and cost effective way for customers to maintain their instruments.
296
Advanced Repair – Replace
Advanced repair/replace 2
- details Instrument Assessment Service
Details Video Brochure ROI
s
297