Engineering Building System

Chapter X

Electrical Preventive Maintenance Part I

By
Eko Priyono As Known As Echo Guardiola

1
FIGHT AGAINS THE STUPIDITY , EKO PRIYONO
 NGGAK ADA HAK CIPTA-HAK CIPTAAN DARI MODUL
“Electrical Preventive Maintenance”

 SILAHKAN DI PERBANYAK, DISEBARLUASKAN, DIBAGI-

BAGI UNTUK SEMUA YANG MEMBUTUHKAN, DI JUAL JUGA
BOLEH,TAPI DUITNYA TOLONG KASIHKAN KE ANAK-ANAK
YATIM YAAK… ha ha ha

 SEMOGA BERMANFAAT UNTUK PENINGKATAN KEAHLIAN

PARA ENGINEER INDONESIA.

 KEEP ON LEARNING JO

DO THE BEST GOD W ILL DO THE REST , EKO

PRIYONO 2
 Curriculum Vitae
Nama : Eko Priyono,ST,MT.
TTL : Jakarta 6 Maret 1978
Pendidikan : S1 Teknik Mesin
: S2 Teknik Elektro

Karier :

• Kernet Bus Mayasari Bakti ( P26 & P 9BC )

• Blue Bird Taxi Driver
• Senior Mechanic Hotel Mercure Slipi, Jakarta
• Engineering Associate The MayFlower Marriot Executive Apartment, Jakarta
• Chief Engineer Hotel Acacia, Jakarta
• Engineering Manager Hotel Crowne Plaza Jakarta
• Chief Engineer Pakubuwono View Apartment, Jakarta
• Chief Engineer Hotel Sedona, Manado
• Regional Engineer PT Lor International Hotel, Solo
• QMS Engineering Auditor Mulia Group, Jakarta
• Building Manager Taman Sari Lagoon Manado

Email : echoguardiola@gmail.com
Phone : +6285311057362

 PLAN YOUR WORK & WORK YOUR PLAN

 KNOWLEDGE IS USELESS UNLESS IMPLEMENTED & SHARED
 DO THE BEST GOD WILL DO THE REST
PLAN YOUR W ORK & W ORK YOUR PLAN , EKO
PRIYONO 3
 Bio Data
Name : Eko Priyono
Email : echoguardiola@gmail.com
Hp : 085311057362

• Untuk Saudaraku yang Muslim, mohon ke ihklasannya

membacakan surat Al Fatihah untuk : Almarhumah
Ibunda Syamsiyah Binti Atmo Suwito, Semoga di
terima semua amal ibadahnya dan di lapangkan
kuburnya, Aamiin

• Karena tanpa Beliau saya tidak mungkin bisa Berbagi

Ilmu dengan Kalian.

• Untuk saudaraku yang Non Muslim silahkan ber do’a

menurut keyakinan masing-masing

Terima kasih

No Compromise With Safety , Eko Priyono

FIGHT AGAINS THE STUPIDITY , EKO PRIYONO 4
 They Don’t
Know !!!
Why
Peoples
Make a
Mistakes
?
They Don’t
CARE !!!

If They Don’t Know : Let’s Learn Together

If They Don’t Care : Ke laut aja lu !!! #Gue Mah Emang Gitu Orangnya wkwkwkwk

FIGHT AGAINS THE STUPIDITY , EKO PRIYONO

5
Agenda

Mempelajari Electrical
Preventive Maintenance untuk
lingkungan kerja yang lebih
aman.

6
Ayo oom –oom & tante kita pelajari

6. Metode
1. Apakah EPM pengetesan
itu? 7. Prosedur
2. Keuntungan keselamatan
dari EPM 8. Hal-hal yang
3. Komponen perlu
dari EPM diperhatikan
4. Perencanaan 9. Kesimpulan
Program EPM 10. Referensi
5. Dasar-dasar 11. Tanya jawab
EPM
 Inga’-Inga’

Fungsi peralatan safety

biar nggak lupa
 Mencegah Kerusakan

 Melokalisir kerusakan

 Melindungi Mahluk

Hidup

No Compromise With Safety , Eko Priyono 8

 EPM

• EPM Adalah suatu system yang mutlak di perlukan

untuk menjamin Kehandalan electrical system.
• When Where How Why….. Only God Knows….
Kita gak pernah tahu kapan akan ada masalah

Fight agains the stupidity , Eko Priyono

No Compromise With Safety , Eko Priyono 9
 EPM Fact
•Electrical Systems Begin To Deteriorate Once They
Are Built / Installed

•Performance and Life Expectancy of Electrical

Systems Decline With Environmental Conditions, Gak Tau Sinau
Overload Conditions, and Excessive Duty Cycles

•Principal Reason For Electrical System Failure Is

Failure To Maintain

•Dependable Designs Require Maintenance To Keep

Them Dependable

•Average of Six (6) Hours of Business Interruption

Caused By Each Electrical Failure In Your Electrical
System - (Laskey 2012)

•Failure Rate Is Three (3x) Higher For Electrical

Equipment That Is Not Part of An Electrical
Preventative Program - (HSB 2010)

•The Risk of An Unscheduled Electrical Failure Can Be

Reduced By 66% With An Effective Preventative
Maintenance Program - (HSB 2010)

Fight agains the stupidity , Eko Priyono

10
 EPM
Penyebab utama Kerusakan pada system Distribusi Electric

NO Masalah Vol
1 Loose Connections / Parts 30.30%
2 Moisture 17.40%
3 Line Disturbance (Other Than Lightning) 10.40%
4 Defective / Inadequate Insulation 9.90%
5 Lightning 8.10%
6 Foreign Objects / Short Circuiting 7.30%
7 Collision 3.90%
8 Overloading / Inadequate Capacity 2.40%
9 Dust / Dirt / Oil Accumulation 2.20%
10 All Other Causes 8.10%
100.00%

Sumber : Failures Based on Hartford Steam Boiler Claims Data

Fight agains the stupidity , Eko Priyono

11
Apakah EPM itu?

• Process of Inspecting Testing,

Analyzing, Servicing, and
Mitigating Risks Associated
with Electrical Systems and
Equipment With The Purpose
of Maintaining Safe Operations
and Production By Reducing
or Eliminating System
Interruptions or Equipment
Breakdown

Fight agains the stupidity , Eko Priyono 12

 Keuntungan EPM

Improves Safety For Facility and

Technicians

Provides Assurance That

Protective Devices Will
Function Safely Clears Fault
Conditions (Short Circuits,
Overloading, Ground Faults,
etc.)

Arc-Flash Calculations
Assume Equipment Is
Maintained Calculation
Required For Operation /
Inspection and Selection of
Proper PPE

Fight agains the stupidity , Eko Priyono 13

Provides Higher Level of Reliability /
Dependability

Reduces Risk of Equipment /

System Failure Minimizes
Property Loss Claims / Lowers
Insurance Premiums

Minimizes Losses in Production /

Service To Customers

Fight agains the stupidity , Eko Priyono

14
Strengthens Operational Learning /
Training of Electrical System

Observe Reactions of Electrical,

Mechanical, and Control Systems

Enables Equipment / System To Operate

At Peak Efficiency

1% - 3% Energy Savings Over Non-

Maintained Equipment

Assists With Diagnostic / Troubleshooting

Provides State of Equipment at a
Particular Date / Time

Fight agains the stupidity , Eko

Priyono 15
Controls Equipment
Repair / Replacement
Expenses

–Equipment
Maintenance Can Be Gimana Oom,
Budgeted / Tracked Aman Panel
Listriknya ?
–Implement Changes /
Correct Deficiencies
Under Controlled
Conditions

–Reduces Emergency
Repair / Replacement
Expenditures

Fight agains the stupidity , Eko

Priyono 16
 EPM Fundamentals
Ora urus..
Wetenge inyong
kencot
Keep It Tight
– Cause / Effect

• Vibration, Expansion / Contraction of

Components With Load

• Increases Contact Resistance,

Produces Abnormal System Reactions

– Infrared Survey

• Requires Exposure To Arc-Flash

Hazard

17
No Compromise With Safety , Eko Priyono
EPM Fundamentals

– Torque Wrench

• Tighten To Manufacturers Recommendations

– Low Resistance Ohmmeter (DLRO)

• Valuable For Concealed Bussing

 Keep It Dry

– Cause / Effects
• Humidity, Condensation, Chemicals, Oils, Etc.
• Accelerates Oxidation Process, Increases Contact
Resistance, Shorts Equipment

– Wipe Down
• Lint-Free Rags • Cleaning Agent (Non-Flammable,
Non-Corrosive To Electrical Materials

18
 EPM Fundamentals
 Keep It Clean

– Cause / Effect • Dirt, Dust, Lint, Chemicals, Metallic Particles, Oils, Etc.
• Clogs Equipment Cooling Means, Creates Fire Hazards, Increases Contact
Resistance

– Wipe Down
• Lint-Free Rags
• Cleaning Agent (Non-Flammable, Non-Corrosive To Electrical Materials)
Budi
– Vacuum / Brush Anduk
• NEVER Use Compressed Air

Budi
Keset

FIGHT AGAINS THE STUPIDITY , EKO PRIYONO 19

No Compromise With Safety , Eko Priyono
 EPM Fundamentals

– Change Air Filters • Washable Filters Shall Be Dry

Before Being Placed In Service Keep It Friction
Free – Cause / Effect • Prohibits Operation of
Equipment, Increases AF Hazard, Increases
Contact Resistance

FIGHT AGAINS THE STUPIDITY , EKO PRIYONO 20

No Compromise With Safety , Eko Priyono
 – Lubricating Spray • Non-Flammable,
Non-Corrosive To Electrical Materials –
Contact Grease

– Cover All Holes / Unused

Penetrations

• Arc-Flash Hazard From Falling

Foreign Objects

• Foreign Animals (Ants, Rats,

Squirrels, Snakes, etc.) – Keep
Insulators Away From Sharp Objects

FIGHT AGAINS THE STUPIDITY , EKO PRIYONO 21

Udah Dulu Yaak,
Minggu Depan
Sambung Lagi

FIGHT AGAINS THE STUPIDITY , EKO PRIYONO 22