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(12) (13)
People first used air-dry varnish systems back in the first part of the
20th century
o Same process used for wooden furniture and horse
drawn carriages
o Took up to 40 days to complete due to reapplying
o The only color possible at this time was black (1)
In the 1930 alkyds were introduced to the world of automotive
o The spray gun was invented by DuPont De Nemours
o Application took a third of the time
o Minimized the need for sanding between coating
o Applied paint on evenly (1)
In 1955 a product called acrylics was introduced to General Motors (10)
o Paint was thicker
o Faster to apply and finish due to baking
o Gave a glossy finish to the vehicle but not enough to
catch people interest (3)
By 1970 the Japanese and Europeans came up with a two-coated
acrylic systems
o Provided thicker coats of paint
o Shinier gloss to vehicles
o Introduced metallic and metal flake paints
o Made a huge hit within the United States (3)
(11)
Mostly all vehicles are now coated with basecoat and clearcoat paints
o This process created a gloss finish that surpassed all other
systems
o Fast drying
o Incorporated UV absorbers that protected the clearcoat and
pigments from oxidizing
o Technology provided a clearcoat material with superior
durability in all climates (1)
Process (do it yourself)
o Purchase basecoat/clearcoat kit (about 175$)
o First mix paint with activaters
o Place into spray gun
o Apply coat evenly throughout entire vehicle
o Allow an hour maybe less to dry and repeat
steps 2 more times
o Mix clearcoat with hardener that contains
UV absorbers
o Place into spray gun
o Apply coat evenly again (
o When clearcoat seems dry repeat steps 2 more times again (5)
A typical basecoat paint system after the two components are mixed is
shown in Table I.
Table I: General Basecoat Formula
Petroleum –Based Solvents 40-60%
Resins and Binders 30-50%
Pigments & Colorants 5-10%
Silicone Polymers & Other Additives (Catalysts, etc.) 1-2%
(1)
(2) Where Would A Car Be Without It’s Paintwork - Prestige and Classic cars - Standox -
http://www.standox.com/standox/com/en/ClassicCars/History%20of%20automotive%20pa
inting_v1.pdf
(3) A Brief History and Trends in Vehicle Paints - Protect All INC -
http://www.protectall.com/artpaints.aspx
(8) http://yosemite.epa.gov/ee/epa/eerm.nsf/vwan/ee-0045-03.pdf/$file/ee-0045-03.pdf