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• Purpose of Sampling:
o Making samples of the design the buyer
wants to offer to their customers in a
season
Sampling o To provide a means for making revisions in
the bulk production process.
o To let the manufacturer estimate the
thread and fabric consumption, and
develop cost quotations.
The floor is divided into 3 sections –
Stitching
Inspection
Area CAD and Pattern Master’s Room
Description Total area available = 3,601.2 sq. ft.
[Stitching(1,676.73 sq. ft.) + QC(978 sq. ft.) + CAD(654.29 sq.
ft.) + Pattern Master’s Room (292.2 sq. ft.)]
LAYOUT OF SAMPLING FLOOR
Furniture Quantity Dimension Area
Sewing Machines
Stitching SNLS 38 + 2 (for 3.5ft x 2ft x 3ft 7sq. Ft
• Length = 54.67 ft. Almirah 1 5.3ft x 2ft x 6.5ft 10.6 sq. ft.
• Width = 30.67 ft.
Cabinets (for 3 9.33ft x 1.67ft x 3.5ft 15.58 sq. ft.
• Area = 1,676.73 sq. ft.
material storage)
EXISTING SEWING WORKSTATION
• • Area consumed by each 1.5 ft
workstation = 1.8 sq meters
• • Area consumed by each
workstation = 3.5 sq meters
• • 2.5 feet space is being
provided for operator’s sitting
and movement.
• Table of 1.5 feet is being
provided between two lines
which is insufficient
Insufficient table space for WIP
PROPOSED SEWING WORKSTATION DESIGN 1
• • Area consumed by each
workstation = 1.8 sq meters
• • Area consumed by each
workstation = 3.5 sq meters
• • 2.5 feet space is being
provided for operator’s sitting
and movement.
• • Tableof 3 feet is being
provided between two lines.
SEWING WORKSTATION DESIGN 2
PRESENT PROPOSED
Solution
• Provision of hangers near the
ironing table for hanging
garments after pressing.
• These hangers would be
portable for easy movement
of samples from pressing
area to QC
Finishing
Section