WORLD CLASS MANUFACTURING

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Work
1 Environment
3

T
Waste (5S)

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JIT / Supply Chain

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(MUDA) Management
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Elimination Quality

In
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8 Cost

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Information, Delivery 4

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Systems/BPR, Equipment
, C

&
Technology and Effectiveness/
Innovations
et

TPM

Co
Cash Flows
ds

Productivity

m
in

Safety

p
7 5
M

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Liaison, Customer

ti i
on
Team Force Driven:
and Skill 6 Internal and
Development Quality First: External
SQM and
Best Practices
S
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sau
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ApVyy ivlop8 (Waste Elimination)

[aeQ5 kayR vatavr8 (5 S)

ini+ct smy pr (Just in Time) @v& s&cy / -

&6ar8 NyunIkr8 (Stock Reduction)

y&}a p/-av=Ilta (Equipment Effectiveness)

g/ahk cilt  AaNtirk @v& bahrI

(Customer Driven Internal & External)

yuiKtpU8R gu8vTta p/b&0n (Strategic Quality

Management)
 mU6a Kya hE ?
Vyapar kehr xe{a me& Nyuntm
in0aRirt Aav+ykta se Ai0k
p/yuKt iksI -IvStu, k a
yR ya
p/yas ko ApVyykha jata hE |
japanI -aqa me& ;se mu6a
khte hE | @esI ko: -I ik/ya
jo Vyaparka mULy nhI& b7>atI
@v& g/ah k ijska mULy nhI
cukata vh i k/y a  ApVyy 
 ApVyy ke p/kar
hmare Aaspas yid hm gOr sede`e& to Paaye&ge
kI Anek p/kark e ApVyy pl  pl b7> rhe hE |
ApVyykohm inMn barh [aei8yo& me& iv-aijt
kr sktehE 
.Aav+y ktaseAi0kwTpadn (Muda in Over Production)
.Anav+y kp/ik/ya(Muda in Unnecessary Processing)
.Anav+y kpirvhn (Muda in Conveyance)
.gu8vTtadoq (Muda in Defect)

.AS9a: tOr pr r`IvStu (Muda in Tentative Placement)

.punRka yR (Muda in Reprocessing)
.P/atIxa(Muda in Waiting)
, Ait-&6ar8 (Muda in Inventory)
.git (Muda in Motion)
.S&acar (Muda in Comunication)
.Avro0 (Muda in Bottlenecks)
 ApVyy ke p/kar
. Aav+ykta se Ai0k
wTpadn (Muda in Over Production)
wTpadn pu8Rt ma keRi4&g iv-ag
ara dIg: ma&g i6ma&6 ko)yan me&
r`kr iky
ajanacaihye| Aav+ykta se Ai0k
wTpadn hmare S{aoto& ka dupyog hE
|
vhI kayR kre& ijskI
Aav+ykta ho

. Anav+yk p/ik/ya (Muda in

Unnecessary Processing)

Aav+y
kta se AitirKt k I g: ko: -I
p/ik/y a jo hmarI laprvahI y
a A}aanta
 ApVyy ke p/kar
. Anav+yk pirvhn (Muda in
Conveyance)

ATyi0kma{aa me& @v& glt trI

ke se mal
vahk y&{a jEse 4^k, 4^alI, k/en,
6ojr,6Mpr, kNveyr Aaid ka wpyog 
pirvhn meApVyy k
eANtRgt AatahE |
. gu8vTta doq (Muda in Defect)

`rab Kvail4I se n isfR g/ahk As&tuQ4

hota hE biLk wsk a -ugtan hme& k:
p/kar se krna p6>ta hE | g/ahko& k I
i=kayte& b7>tI hE, @v& wnk a iv+vas
 ApVyy ke p/kar
. AS9a: tOr pr r`I
vStu (Muda in Tentative Placement)

AS9a: tOr pr r`I vStu k ekar8k :  ApVyy

hote hE | Aane jane me& Asuiv0a, derI,
kamkrne kI Asuiv0a Aaid se hu: hain Aqam
tOr pr meN4eneNs kekmRcarIk am purakrnek e
bad Aojar @v& Sk/ep 2o6> kr cle jatehE
ya S9ana-abk eka
r8 puranI m=Ink o h4ayahI
nhI jata wproKt s-I wdahr8 ;sk e ANtRgt
AatehE |
. punRkayR (Muda in Reprocessing)
Yid iksIka
yRko phlI barhI shI trI
k ese na ik
ya
jaye to wse dubara krna p6>ta hE Ab
dubaraikyehu@ k ayR pr ApVyydei`ye
 smykaApVyy
 Maanv 3&4o kaApVyy
 ApVyy ke p/kar
. P/atIxa (Muda in Waiting)
ivi-Nn S9ano& pr de`agyahE ik
indeR= n imlneekek
ar8 kmRcarI`alI
bE5e rhte hE | pujeR n imlne pr y
id
m=In y
amanv `alIrhe vh ApVyynhIto Aor
KyahE ?
Samy AmULy hE | )yan de&,
Ko: kayR Aapke ibna A0Ura
to nhI rh rha hE |
, Ait-&6ar8 (Muda in Inventory)
Ait-&6ar8 y aiksI -IvStu kas&cy hmk:
xe{ao me& krte hE | ijskI Aav+y kta
hme& Aaj nhIbiLk Aaj se @kvqR bad -I
nhI hogI, smyse phlehmne ;n vStuAo&
ko s&ict krke n k evl jgh k o 3er r`a
hE, biLk ;ske r`r`av pr bhut ma{aa
me& pEsa -I `cR ik ya ja rha hE | ;s
 ApVyy ke p/kar
. git (Muda in Motion)
k: kayR @ese hote hE ijNhe hm km 9 kan ke
pUrakrskte hE | VyviS9t k ayRS9l ke nhone
se hme& k am se tnav ho jata hE | yid k ayR
krnek etrI
k e pr gOr kre& to hm pa@e&ge i k
hmarI 9k an @v& tnav ko km i kyaja skta hE
Aor wTpadkta-Ib7>a: jasktIhE |
Hr phlU
srlpr de&
Aor ho )yan,
Aasan kam
Maanv kI n b7>e 9kan |
. S&acar (Muda in Comunication)
Galt @v& ApU8R s&de= -I Apne Aap me& ApVyy
keilye doqI hote hE | ASpQ4 s&de= se s&de=
kaA9R hIbdl jata hE AOr Anav+y kp seglt
kayRkr ilyajatahE |
 pepr A9va6aKyUmeN4 k asmypr n imlna
 sUcnadenevalIpit k ak mjor hona
 ApVyy ke p/kar
. Avro0 (Muda in Bottlenecks)

hmarI wTpadn p/ik/y a me& ku2 @esI

m=Ine -I hotI hE ijnkI vjh se pUre
wTpadn bra Asr p6>ta hE | ;s p/k ar k e
tTvo& A9va Avro0ky&{ao y a sub process
-I ApVyyke ilye ijMmedar hote hE |
ApnI p/ik/yak e ;n Avro0k tTvo& ko
hme& dUr krnahoga|
 p/oses k
edOran wTpad k
ajmahona
 p/oses me& @k p/ik/yake0Ime hone
kek
ar8 pUrap/oses 0Imahona
. Samy ka dupyog
(Muda in Timing)
;s Aayam ke ANtRgt hm @k @esI ka
yR
s&Sk<it ka ivkas krte hE jh%a%
p/Tye
kVyiKt Apneka
yRS9l @v& y&{a
ko suVyviS9t r`ne ke ilye p/itb
hota hE, jha% p/Tye
k vStu ke ilye
@k S9an suini+ct ho taik Aav+ykta
p6>ne pr vStu sugmta se wplB0 ho
ske& | japanI -aqa me& ;se 5 ‘S’ kha
jatahE |

5 ‘S’ ara Apne k

ayRS9l, y&{a Aaid ka
5 ‘S’ inMn pa%c p/kar k
ehotehE |
S jap A&g ihN A9R
anI /ej dI
=Bd I =Bd
=Bd
1S sIrI Seri 2%4a Apne k
ayRS9l me&
: Anav+ykvStuAo&
kIphcan kr wNhe&
dUr kre& |
2S Sea4a% Seiton suVyv P/Tye kvStu kI
n iS9t jgh in0aRirt
kre& Aor wNhe&
suVyviS9t kre& |
3S Seaso Seiso Safa: k
ayRS9l k
o pUrI
 . sIrI 2%4a:
 Apne k
ayRS9l k ecaro& AOr de`e&,
`oje& v phcan k re& kOn sIvStu@&&
Aapke k
ayRS9l keilyeAnav+y khE ?
 mrMmt y oGyAnav+y kvStuAo& k o Alg
kre& |
 pun kam me& n Aane valIvStuAo& k o
i6Spojl y a6R me& i-jvade& |
.Sae4a%n suVyviS9t
 Apne k
ayRS9l kep/vah k o se`te hu@
p/Tye kvStu k Ijgh k
o in0aRirt k re& |
 vStuAo& k IshIphcan k
eilyelebl
lga@& |
 3. seso sfa:
 ws smyk
a;Ntjar k-In k
re& jb tk
vStu@& gNdIn ho ja@& | k ayRS9l k
e
sa9 sa9 y&{ako -Ihme=aasaf r`e& |
 Safa: hIinrIx8 hE, ;skearasM-
aivt smSyaAo& kaptacl jatahE |
.iskeTsu AC2a Str
 sfa: k
emank, vStuAo& keS9ano& pr
icNh A&ikt krna|
 P/aTye kS9an, vStuAo& pr lebl
lgana|
 f=R pr -IicNh A&ikt k
rna|
 5.i=Tsuke Anu=asn
;ske ANtRgt hm wproKt caro& @s k ashI
7&g se Anu=aist hokr paln krte hE |
cekilS4 ke ma)ym se p/Tye kkayRko pUra
krna caihye @v& k ayRS9l pr Aane janeke
smy s-I vStuAo& pr pEnI njr 6alkr
y9avt r`na caihye | wproKt caro& @s
ko Apne dEink jIvn k a A&g bna kr ApnI
Aadt bnalenacaih@ |

 SvC2, sugm, suVyviS9t k

ayRS9l
 surixt k ay
RS9l
 wCc wTpadkta
k amgaro& k eAaTmiv+vas me& b7>oTtrI
 suiv0ayuKt k ayR